Output Transfer Gears from Transmission, Torque Converter - Separate
Separation Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 6V-6146 | Load Leveler | 1 |
| 138-7574 | Link Bracket | 2 | |
| B | 8S-7640 | Stand | 4 |
| 8S-7611 | Tube | 4 | |
| 8S-7615 | Pin | 4 | |
| C | 1U-9759 | Stand | 1 |
| D | 138-7574 | Link Bracket | 4 |
Start By:
- Remove the engine, the torque converter, the transmission and the output transfer gears. Refer to Disassembly and Assembly, "Engine, Torque Converter, Transmission and Output Transfer Gears - Remove" for the machine that is being serviced.
- Remove two tube assemblies (1) as a unit from the engine and the output transfer gears.
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| Illustration 1 | g00505884 |
- Attach Tooling (A) to the engine and the output transfer gears, as shown. Attach a hoist and suitable lifting chains to Tooling (A) .
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| Illustration 2 | g00505885 |
- Use the hoist to carefully lower the engine, the torque converter, the transmission and the output transfer gears on Tooling (B), as shown.
- Place two wood blocks (2) under the output transfer gears. The weight of the engine, torque converter, transmission and output transfer gears as a unit is 3630 kg (8000 lb).
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| Illustration 3 | g00505886 |
- Place Tooling (C) under the transmission, as shown.
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| Illustration 4 | g00505888 |
- Disconnect hose assembly (3) .
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| Illustration 5 | g00505889 |
- Remove four bolts (5) and the washers from tube assembly (6) and transmission magnetic screen (4) .
- Disconnect wire harness (7). Remove four bolts (8) and wire harness (7) .
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| Illustration 6 | g00505890 |
- Remove tube assembly (6) from transmission pump (10) .
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| Illustration 7 | g00505892 |
- Remove two tube assemblies (12) as a unit from steering pump (9) and brake pump (11) .
- Disconnect hose assembly (13) from transmission pump (10) .
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| Illustration 8 | g00505896 |
- Attach a hoist and a suitable lifting sling around steering pump (9) and brake pump (11) .
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| Illustration 9 | g00505899 |
- Remove three bolts (14) and the washers.
- Remove steering pump (9), transmission pump (10) and brake pump (11) from the torque converter. The weight of the three pumps as a unit is 80 kg (176 lb).
- Attach Tooling (D) to the output transfer gears, as shown. Attach a hoist and suitable lifting chains to Tooling (D) .
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| Illustration 10 | g00505902 |
- Remove two bolts (15) and the washers from transmission (18) and output transfer gears (19) .
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| Illustration 11 | g00505924 |
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| Illustration 12 | g00505927 |
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| NOTICE |
|---|
Do not remove the two bolts that hold the transmission planetary group to the transmission case. Removal of these bolts could damage the planetary components. |
- Remove eighteen bolts (16) and the washers from transmission (18) and output transfer gears (19) .
- DO NOT remove two bolts (17) from transmission (18) .
- Use the hoist to carefully separate output transfer gears (19) from transmission (18). The weight of the output transfer gears is 525 kg (1160 lb).
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| Illustration 13 | g00505929 |
- Remove O-ring seals (20) and (21) from transmission (18) .
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| Illustration 14 | g00505930 |
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