PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGERS AND AIR LINES GROUP AT FIRST TOP END OVERHAUL ON CERTAIN 3516BHD LOCOMOTIVE ENGINES
Usage:
REBE1897-00
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| 11Jun2007 |
L013
L240
L262
M091
L240
L262
M091
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| After Failure Only (Limited distribution) | PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGERS AND AIR LINES GROUP AT FIRST TOP END OVERHAUL ON CERTAIN 3516BHD LOCOMOTIVE ENGINES |
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| 1052 1071 | PS51312 |
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51312" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Jun2009 |
PROBLEM
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| The existing Turbochargers and Air Pipes may leak exhaust or boost air. A turbocharger exhaust leak can occur at the turbine housing to cartridge V-Band joint. The boost air leak can occur at the O-Ring joints at either end of the pipe. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 3516B | BCK00229-00231, 233-236, 238, 240-241, 244, 247-248, 250, 253-260, 262-267, 269-273, 275-282, 284, 286-289 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 8 | 0L1143 | BOLT |
| 8 | 0S1590 | BOLT |
| 6 | 1F7958 | NUT-FULL |
| 4 | 2K4973 | LOCKNUT |
| 8 | 4K0367 | NUT-FULL |
| 12 | 5P8245 | WASHER-HARD |
| 8 | 5P8247 | WASHER-HARD |
| 8 | 6B6205 | SPACER |
| 4 | 6V5103 | SEAL-O-RING |
| 20 | 8M9024 | WASHER-HARD |
| 8 | 8T4897 | WASHER-HARD |
| 2 | 8T6764 | PLUG-PIPE |
| 6 | 9S1366 | BOLT |
| 8 | 9X8882 | BOLT |
| 8 | 2240808 | CLAMP-T'BOLT |
| 2 | 2525061 | TURBO GP-BASIC |
| 2 | 2527782 | STRAP |
| 1 | 2631520 | BRACKET AS |
| 1 | 2631522 | BRACKET AS |
| 2 | 2631523 | HOSE-HUMP |
| 2 | 2631525 | SEAL |
| 1 | 2631527 | PIPE-AIR |
| 1 | 2631528 | PIPE-AIR |
| 2 | 2631530 | ADAPTER |
ACTION REQUIRED
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| - This is an After Failure Program to be completed at the time of the first Top End Overhaul. - Replace existing Turbochargers and Air Lines Group with new parts as defined below. |
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SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 8.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| 1. Remove existing V-Band Clamp Turbochargers and replace with new Bolted Flange Turbochargers, P/N 252-5061. 2. Replace existing Air Lines Group with new Air Lines Group. See attached images details. IMPORTANT NOTES: - New Hump Hoses should have clamps centered on marks on hose. - Hump Hose Clamps should be installed with "T"-Bolts a minimum of 90-degrees apart. - Tighten "T"-Bolts to 5.6 to 6.8 Nm. - Coat O-Rings on air lines lightly with glycerin to facilitate installation. - Torque all bolts to applicable specification. |
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| Image1.1.1 |
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