PRODUCT IMPROVEMENT PROGRAM FOR REPLACING S1 FRAME ABB CIRCUIT BREAKER WITH S3 FRAME ABB CIRUIT BREAKER ON CERTAIN C3.3 AND C4.4 GENSET (600V) Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING S1 FRAME ABB CIRCUIT BREAKER WITH S3 FRAME ABB CIRUIT BREAKER ON CERTAIN C3.3 AND C4.4 GENSET (600V)

Usage:

REBE1886-00

08Jun2007


U-244

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING S1 FRAME ABB CIRCUIT BREAKER WITH S3 FRAME ABB CIRUIT BREAKER ON CERTAIN C3.3 AND C4.4 GENSET (600V)

1420 4461
PI31282
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31282" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31282" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Dec2007 30Jun2008

PROBLEM

The S1 frame ABB circuit breaker needs to be replaced on certain C3.3 and C4.4 Gensets (600V). The existing S1 frame ABB circuit breaker are only rated for 480V.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C3.3  N3C00303, 305, 343-344, 371
*******Group  2*******
C4.4  N4D00511-00512, 531-532, 546
*******Group  3*******
C4.4  N4D00403, 417-418
*******Group  4*******
C4.4  N4D00412-00413, 416, 419, 424, 426, 494, 496

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 2637705 BREAKER AS.
1 2638724 BREAKER TERMINAL
1 2652796 BAR
1 2662956 COVER-FRONT
1 2663257 BRACKET AS.
*******Group 2*******
1 2637706 BREAKER AS.
1 2638724 BREAKER TERMINAL
1 2652796 BAR
1 2662956 COVER-FRONT
1 2663257 BRACKET AS.
*******Group 3*******
1 2637707 BREAKER AS.
1 2638724 BREAKER TERMINAL
1 2652796 BAR
1 2662956 COVER-FRONT
1 2663257 BRACKET AS.
*******Group 4*******
1 2637708 BREAKER AS.
1 2638724 BREAKER TERMINAL
1 2652796 BAR
1 2662956 COVER-FRONT
1 2663257 BRACKET AS.

ACTION REQUIRED

Refer to the attached rework procedure.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 2.0-hour job for Group 1

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 2.0-hour job for Group 2

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 2.0-hour job for Group 3

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 2.0-hour job for Group 4


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING S1 FRAME ABB CIRCUIT BREAKER WITH S3 FRAME ABB CIRUIT BREAKER ON CERTAIN 600V C3.3 AND C4.4 GENSETS.

MODELS INVOLVED - Certain 600V C3.3 AND C4.4 GENSETS

Dear Caterpillar Product Owner:

The S1 frame circuit breaker needs to be replaced on the products listed below. The existing S1 frame circuit breaker can fail because it is under rated. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 08Jun2007 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 08Jun2007 Service Letter


Rework Procedure


 
1. Reference.
RENR9703 Disassembly & Assembly C3.3 / C4.4 Generator set.
SEBU8134 Operation & Maintenance manual C3.3 / C4.4 Generator set.

2. Check the Genset model to make sure it is on the service program. Only continue if the Serial Number is included in the Affected Product.

3. Isolate Genset before commencing any work on the unit; activate emergency stop, disconnect battery cables and disconnect load cables from load device. Ensure health and safety requirements are adhered to at all times.

4. Remove the Circuit breaker cover panel. See Image 1.1.1
Image1.1.1
 
5. Disconnect the load cable from the circuit breaker.

6. Disconnect the power cables from the generator side of the circuit breaker.

7. Remove the circuit breaker assembly from the circuit breaker box.

8. Assemble the new circuit breaker to the circuit breaker bracket using the hardware from the existing circuit breaker. see Image 1.2.1. Consist Image 1.2.2
Image1.2.1
Image1.2.2
 
9. Assemble new circuit breaker to the circuit breaker box. Reconnect power cables from the generator side of the circuit breaker.

10. Reconnect load cables to the circuit breaker.

11. Run a function test on the circuit breaker.

12. Fit the new circuit breaker cover on the circuit breaker box.

13. Put the Genset back into operation.
 
 

Caterpillar Information System:

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