Illustration 1 | g00294372 |
Table For Speed Selector     | |
Speed     | Engaged Clutches     |
Neutral-1     | 3     |
Neutral-2     | 1     |
Reverse     | 1 and 6     |
First Gear     | 1 and 5     |
Second Gear     | 2 and 5     |
Third Gear     | 1 and 4     |
Fourth Gear     | 2 and 4     |
Fifth Gear     | 1 and 3     |
Sixth Gear     | 2 and 3     |
(1) No. 1 clutch
- Thickness of five new friction discs and of four new plates ... 54.72 ± 0.72 mm (2.154 ± 0.028 inch)
- Thickness of one new 6Y-7220 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Thickness of one new 6Y-2441 Plate ... 6.73 ± 0.08 mm (0.265 ± 0.003 inch)
- Thickness of one new 6Y-7220 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(2) No. 2 clutch
- Thickness of four new friction discs and of three new plates ... 42.43 ± 0.56 mm (1.671 ± 0.022 inch)
- Thickness of one new 6Y-7220 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Thickness of one new 6Y-2441 Plate ... 6.73 ± 0.08 mm (0.265 ± 0.003 inch)
- Thickness of one new 6Y-7220 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(3) No. 3 clutch
- Thickness of four new friction discs and of three new plates ... 42.43 ± 0.56 mm (1.671 ± 0.022 inch)
- Thickness of one new 6Y-7220 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Thickness of one new 6Y-2441 Plate ... 6.73 ± 0.08 mm (0.265 ± 0.003 inch)
- Thickness of one new 6Y-7220 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(4) No. 4 clutch
- Thickness of three new friction discs and of two new plates ... 30.14 ± 0.40 mm (1.187 ± 0.015 inch)
- Thickness of one new 6Y-7219 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Thickness of one new 9N-4333 Plate ... 6.73 ± 0.08 mm (0.265 ± 0.003 inch)
- Thickness of one new 6Y-7219 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(5) No. 5 clutch
- Thickness of five new friction discs and of four new plates ... 53.20 ± 0.72 mm (2.095 ±0.028 inch)
- Thickness of one new 6Y-7218 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Thickness of one new 9N-4332 Plate ... 6.35 ± 0.08 mm (0.250 ± 003 inch)
- Thickness of one new 9N-4331 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 6Y-7218 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
Note: 9N-4331 Plate is the second plate from the piston.
(6) No. 6 clutch
- Thickness of six new friction discs and of five new plates ... 65.11 ± 0.88 mm (2.563 ± 0.035 inch)
- Thickness of one new 6Y-7218 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Thickness of one new 9N-4332 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 9N-4331 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 6Y-7218 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
Note: 9N-4331 Plate is the third plate from the piston.
(7) Install the baffle with 7M-7260 Liquid Gasket on the face of the bolt.
(8) Torque for 16 bolts ... 115 ± 7 N·m (85 ± 5 lb ft)
(9) Torque for 16 bolts ... 115 ± 7 N·m (85 ± 5 lb ft)
(10) Torque for 17 bolts ... 410 ± 50 N·m (302 ± 37 lb ft)
(11) Lubricate the bore with a small amount of the lubricant that is being sealed.
(12) (13) (14) 4J-1386 Springs
- Quantity for No. 1 clutch (12) ... 16
- Quantity for No. 2 clutch (13) ... 16
- Quantity for No. 3 clutch (14) ... 10
- Length under test force ... 35.81 mm (1.41 inch)
- Test force ... 110.3 ± 8.9 N (24.8 ± 2.0 lb)
- Free length after test ... 43.69 mm (1.72 inch)
- Outside diameter ... 19.61 mm (0.772 inch)
- Quantity for No. 2 clutch (13) ... 16
(15) (16) (17) 8J-6704 Springs
- Quantity for No. 4 clutch (15) ... 12
- Quantity for No. 5 clutch (16) ... 6
- Quantity for No. 6 clutch (17) ... 6
- Length under test force ... 42.06 mm (1.656 inch)
- Test force ... 127.2 ± 10.2 N (28.6 ± 2.3 lb)
- Free length after test ... 62.51 mm (2.46 inch)
- Outside diameter ... 14.22 mm (0.560 inch)
- Quantity for No. 5 clutch (16) ... 6
(18) 4M-5016 Springs
- Quantity for No. 5 clutch ... 6
- Length under test force ... 68.07 mm (2.68 inch)
- Test force ... 124.55 ± 9.96 N (28.00 ± 2.24 lb)
- Free length after test ... 83.31 mm (3.28 inch)
- Outside diameter ... 14.27 mm (0.562 inch)
- Length under test force ... 68.07 mm (2.68 inch)
(19) 2P-5755 Springs
- Quantity for No. 6 clutch ... 6
- Length under test force ... 86.87 mm (3.42 inch)
- Test force ... 113.0 ± 9.0 N (25.4 ± 2.0 lb)
- Free length after test ... 123.44 mm (4.86 inch)
- Outside diameter ... 14.27 mm (0.562 inch)
- Length under test force ... 86.87 mm (3.42 inch)
(20) Install the gasket with the rubber face against the slinger.
(21) Torque for the six plugs ... 15 ± 3 N·m (11 ± 2 lb ft)
Note: Apply 9S-3263 Thread Lock Compound to the threads of the plugs.
Planetary Dimensions     | |||
Location     | Shaft Diameter     | Gear Bore     | Carrier Bore     |
A     | 42.395 ± 0.006 mm (1.6691 ± 0.0002 inch)     |
58.298 ± 0.010 mm (2.2952 ± 0.0004 inch)     |
42.418 ± 0.010 mm (1.6700 ± 0.0004 inch)     |
B     | 42.395 ± 0.006 mm (1.6691 ± 0.0002 inch)     |
51.948 ± 0.010 mm (2.0452 ± 0.0004 inch)     |
42.418 ± 0.010 mm (1.6700 ± 0.0004 inch)     |
C     | 54.417 ± 0.005 mm (2.1424 ± 0.0002 inch)     |
75.885 ± 0.010 mm (2.9876 ± 0.0004 inch)     |
54.440 ± 0.010 mm (2.1433 ± 0.0004 inch)     |
D     | 47.193 ± 0.008 mm (1.8580 ± 0.0003 inch)     |
66.274 ± 0.010 mm (2.6092 ± 0.0004 inch)     |
47.216 ± 0.010 mm (1.8589 ± 0.0004 inch)     |