1996/12/16 Caterpillar


Retarder Lamp Now Used As Brake Lamp On Some Off-Highway Trucks {3120,3121,4280,4250}

Usage:


784B (5RK) Tractor, 785 (8GB),
785B (6HK),
789 (9ZC),
789B (7EK),
793 (3SJ),
793B (1HL),
793C (4AR) Off-Highway Trucks

Description of Change: For some off-highway trucks equipped with both Automatic Retarder Control (ARC) and dual brake relay valves, the dash panel light that was previously referred to as the "Retarder" light will now function as a Brake Light. For all off-highway trucks equipped as described above, the Brake Light will illuminate when the Automatic Retarder Control (ARC), Retarder, and/or Service Brakes are applied.

Adaptable To: This change is effective with all 784B (5RK22-Up) Tractors, 785B (6HK602-Up), 789B (7EK455-Up), 793B (1HL463-Up), and 793C (4AR79-Up) Off-Highway Trucks. Listed below are model serial numbers for all trucks as equipped by the manufacturer which may be affected by the change described above. The ONLY trucks affected are those presently operating with both Automatic Retarder Control (ARC) and dual brake relay valves installed.

The following model serial numbers include trucks which may or may not have been equipped with Automatic Retarder Control (ARC) and which were NOT equipped with dual brake relay valves by the manufacturer: 785 (8GB1-697), 785B (6HK1-432), 789 (9ZC1-677), 789B (7EK1-277), 793 (3SJ1-56), and 793B (1HL1-194) Off-Highway Trucks.

The following model serial numbers include trucks which have been equipped with Automatic Retarder Control (ARC) and which were NOT equipped with dual brake relay valves by the manufacturer: 784B (5RK1-21) Tractors, 785B (6HK433-601), 789B (7EK278-454), 793B (1HL195-462), and 793C (4AR77-78) Off-Highway Trucks.

NOTE: Service Magazine Supplement articles for off-highway trucks listed above will also follow to update Operation and Maintenance Manuals with corrected operation information for Brake Lamps.

Caterpillar Information System:

1996/12/16 Spring Force Increased On Freewheel Valve Spool In Control Valve Group For Front Wheel Drive System {4352}
1996/12/16 Fire Extinguisher Bracket Now Used {7254,7419}
1996/12/16 New Procedure To Calibrate Tensioner Warning Switch {4197}
1996/12/09 Tools Used To Remove And Install Both Sizes Of Camshaft Bearings In 3500B Engines{1211,0701}
1996/12/09 124-9057 Guide (Swirl) Collar Quickly Installs Valve Guides To Proper Height{1104,0701}
1996/12/09 Use 6V-7920 Spanner Wrench To Remove And Install 5P-5813 Pinion Nut{3254,4056,0602}
1996/12/09 124-0662 Impact Socket For Removing And Installing Cylinder Head Bolts{1100,0602}
1996/12/09 Electronic Control Training Aid{0713}
1996/12/09 Use 4C-9416 Wrench Assembly To Remove Asphalt Screed Mounting Nuts{6640,0602}
1996/12/09 Thicker 1U-9646 Pusher And 1U-9647 Pusher Make XT-3 Hose Assembly Easier{0684}
1996/12/09 Tooling Plates Simplify Swashplate Neutral Adjustment On Sauer Sunstrand Hydraulic Pumps; 4C-8498 Plate (42 CC Pumps - Drum Propel), 4C-9419 Plate (55 CC Pumps - Axle Propel), 127-5653 Plate, Neutral (75 CC Pumps), 127-5654 Plate, Neutral (100 CC Pum
1996/12/09 Remove And Install Threaded Glands On Hydraulic Cylinder Using 9U-7868 Spanner Wrench Group, 9U-7869 Spanner Wrench Group, Eleven Adapter Plates (See Chart B){5456,0738}
1996/12/16 Higher Viscosity Oil Should Be Used In Certain Final Drives And Differentials {4070,0645}
1996/12/16 New Shaft Assembly Used In The Steering Gear Groups To Improve Service Life {4301,4300}
1996/12/16 Serial Number Prefix Changes On Torque Converters {3101}
1996/12/16 New Outer Wheel Bearing Cone Larger To Give Improved Service Life {4201,4208,4215}
1996/12/16 Lubricating The Brake Unit During Assembly Can Eliminate Brake Plunger Sticking {4251,4262}
1996/12/16 Clamp Relocation In The Steer Lines Group Improves Service Life Of The 122-2229 Tube Assembly {4304}
1996/12/16 Alternative Brake Caliper Seal Kits Can Withstand Extreme Operating Temperatures {4256}
1996/12/16 New Steering Metering Pump Group Gives Smoother Steering Operation {4312}
1996/12/16 Correct Ride Height Settings And Adjusting Procedure Must Be Used {7201,7213}
1996/12/16 Exhaust Outlet Tubes Used On Exhaust Heated Truck Body Groups To Keep Exhaust Soot And Condensation Off Rear Lamps {7258}
1996/12/16 Improved Fuel Sender Assembly Available {7481}
1996/12/16 O-Ring Available For 816328 E.H.P. Block {5125,5126,5059,5461,5466,6406,6460}
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