Usage:
(1) Thickness of two new discs and one new plate for the No. 1 Clutch ... 16.12 ± 0.24 mm (.635 ± .009 in)
Thickness of one new 6Y-9807 Disc ... 5.56 ± 0.08 mm (.219 ± .003 in)
Thickness of one new 8P-2051 Plate ... 5.00 ± 0.08 mm (.197 ± .003 in)
(2) Thickness of three new discs and two new plates for the No. 2 Clutch ... 30.38 ± 0.40 mm (1.196 ± .016 in)
Thickness of one new 9U-9999 Disc ... 5.56 ± 0.08 mm (.219 ± .003 in)
Thickness of one new 7G-0825 Plate ... 6.35 ± 0.08 mm (.250 ± .003 in)
(3) Thickness of three new discs and two new plates for the No. 3 Clutch ... 26.68 ± 0.40 mm (1.050 ± .016 in)
Thickness of one new 6Y-9807 Disc ... 5.56 ± 0.08 mm (.219 ± .003 in)
Thickness of one new 7G-0824 Plate ... 5.00 ± 0.08 mm (.197 ± .003 in)
(4) Thickness of two new discs and two new plates for the No. 4 Clutch ... 21.12 ± 0.32 mm (.831 ± .013 in)
Thickness of one new 6Y-9807 Disc ... 5.56 ± 0.08 mm (.219 ± .003 in)
Thickness of one new 7G-0824 Plate ... 5.00 ± 0.08 mm (.197 ± .003 in)
(5) Thickness of two new discs and one new plate for the No. 5 Clutch ... 17.47 ± 0.24 mm (.688 ± .009 in)
Thickness of one new 9U-9999 Disc ... 5.56 ± 0.08 mm (.219 ± .003 in)
Thickness of one new 7G-0825 Plate ... 6.35 ± 0.08 mm (.250 ± .003 in)
(6) Thickness of four discs and three plates for the No. 6 Clutch ... 41.29 ± 0.56 mm (1.625 ± .022 in)
Thickness of one new 9U-9999 Disc ... 5.56 ± 0.08 mm (.219 ± .003 in)
Thickness of one new 6T-1996 Plate ... 6.35 ± 0.08 mm (.250 ± .003 in)
(7) Thickness of five discs and four plates for the No. 7 Clutch ... 53.20 ± 0.72 mm (2.094 ± .028 in)
Thickness of one new 9U-9999 Disc ... 5.56 ± 0.08 mm (.219 ± .003 in)
Thickness of one new 6T-1996 Plate ... 6.35 ± 0.08 mm (.250 ± .003 in)
(8) 1A-2170 Springs for the No. 3 and No. 4 clutch balance pistons:
Length under test force ... 21.4 mm (.84 in)
Test force ... 185 to 216 N (41.5 to 48.5 lb)
Free length after test ... 31.0 mm (1.22 in)
Outside diameter ... 19.63 mm (.773 in)
(9) 4M-9592 Springs for the No. 1 and No. 5 clutches:
Length under test force ... 34.93 mm (1.375 in)
Test force ... 117 ± 6 N (26.2 ± 1.3 lb)
Free length after test ... 44.70 mm (1.760 in)
Outside diameter ... 14.27 mm (.562 in)
(10) 7M-5813 Springs for No. 2 and No. 6 clutches:
Length under test force ... 46.2 mm (1.82 in)
Test force ... 135 ± 11 N (30.0 ± 2.4 lb)
Free length after test ... 58.9 mm (2.32 in)
Outside diameter ... 14.27 mm (.562 in)
(11) 1M-9691 Spring for No. 7 clutch:
Color code ... red
Length under test force ... 62.7 mm (2.47 in)
Test force ... 125 ± 6 N (28.04 ± 1.40 lb)
Free length after test ... 78.0 mm (3.07 in)
Outside diameter ... 14.30 mm (.563 in)
(12) Use shims as needed between yoke and retainer. Total shims to be 0.03 to 0.08 mm (.001 to .003 in) less than the measured gap before the bolts are tightened.
Thickness of one 7G-1158 Shim Pack ... 1.85 mm (.073 in)
Lubricate seal lip lightly with lubricant being sealed.
