Usage:
Linkage Pins And Washers
Tolerance for all pin diameters ... + 0.00 - 0.05 mm (+ .000 - .002 in)
Equally place washers on either side of pin joint.
(1) Pin from link to cylinder
Diameter ... 45.000 mm (1.7717 in)
Length ... 269 mm (10.6 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(2) Pin from stick to bucket
Diameter ... 50.000 mm (1.9685 in)
Length ... 420 mm (16.5 in)
Total joint clearance (maximum) ... 2.0 mm (.08 in)
(3) Pin from guide to stick
Diameter ... 45.000 mm (1.7717 in)
Length ... 269 mm (10.6 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(4) Pin from cylinder to boom
Diameter ... 50.000 mm (1.9685 in)
Length ... 342 mm (13.5 in)
(5) Pin from bucket cylinder to stick
Diameter ... 45.000 mm (1.7717 in)
Length ... 212 mm (8.3 in)
(6) Pin from stick to boom
Diameter ... 55.000 mm (2.1654 in)
Length ... 274 mm (10.8 in)
Total joint clearance (maximum) ... 1.0 mm (.03 in)
(7) Pin from stick to stick cylinder
Diameter ... 45.000 mm (1.7717 in)
Length ... 212 mm (8.3 in)
(8) Pin from boom to stick cylinder
Diameter ... 45.000 mm (1.7717 in)
Length ... 134.0 mm (5.28 in)
(9) Pin from swing frame to boom cylinders
Diameter ... 45.000 mm (1.7717 in)
Length ... 100 mm (3.9 in)
Total joint clearance (maximum ... 3.0 mm (.12 in)
(Locate washers on outside of swing frame only)
(10) Pin from swing frame to frame
Diameter ... 55.000 mm (2.1654 in)
Length ... 120 mm (4.7 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(11) Pin from link to bucket
Diameter ... 45.000 mm (1.7717 in)
Length ... 357 mm (14.1 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(12) Pin from stabilizer cylinder to frame
Diameter ... 40.000 mm (1.5748 in)
Length ... 185 mm (7.3 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(13) Pin from stabilizer to frame
Diameter ... 45.000 mm (1.7717 in)
Length ... 311 mm (12.2 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(14) Pin from swing frame to boom
Diameter ... 55.000 mm (2.1654 in)
Length ... 412 mm (16.2 in)
Total joint clearance (maximum) ... 1.0 mm (.03 in)
(15) Pin from swing to swing cylinder (RH)
Diameter ... 39.985 mm (1.5742 in)
Length ... 206 mm (8.1 in)
Pin from swing to swing cylinder (LH)
Diameter ... 39.985 mm (1.5742 in)
Length ... 214 mm (8.4 in)
(16) Pin from stabilizer to pad
Diameter ... 45.000 mm (1.7717 in)
Length ... 342 mm (13.5 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(17) Pin from stabilizer cylinder to stabilizer
Diameter ... 40.000 mm (1.5748 in)
Length ... 224 mm (8.8 in)
Total joint clearance (maximum) ... 3.0 mm (.12 in)
(18) Pin from swing to loader frame
Diameter ... 65.00 mm (2.559 in)
Length ... 155 mm (6.1 in)
Linkage Bearings
Tolerance for all bearing inside diameters ... ±0.020 mm (±.008 in)
Tolerance for all bearing widths ... ±0.5 mm (±.020 in)
(1) Link bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 40.0 mm (1.57 in)
Bucket cylinder bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 18.0 mm (.71 in)
Guide bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 40.0 mm (1.57 in)
(2) Stick to bucket bearing
Inside diameter after assembly ... 50.302 mm (1.9804 in)
Bearing width ... 40.0 mm (1.57 in)
(3) Guide bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 18.0 mm (.71 in)
(4) Boom bearing
Inside diameter after assembly ... 50.302 mm (1.9804 in)
Bearing width ... 40.0 mm (1.57 in)
(5) Stick bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 50.0 mm (1.97 in)
Bucket cylinder bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 18.0 mm (71 in)
(6) Stick bearing
Inside diameter after assembly ... 55.309 mm (2.1775 in)
Bearing width ... 38.0 mm (1.50 in)
Boom bearing
Inside diameter after assembly ... 55.207 mm (2.1735 in)
Bearing width ... 55.0 mm (2.17 in)
(7) Stick cylinder bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 24.0 mm (.94 in)
(8) Boom bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 24.0 mm (.94 in)
(9) Swing bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 34.0 mm (1.34 in)
(10) Swing bearing
Inside diameter after assembly ... 55.309 mm (2.1775 in)
Bearing width ... 25.0 mm (.98 in)
Loader frame (upper plate) bearing
Inside diameter after assembly ... 55.309 mm (2.1775 in)
Bearing width ... 45.0 mm (1.77 in)
Link bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 40.0 mm (1.57 in)
(12) Stabilizer cylinder (head end) bearing
Inside diameter after assembly ... 40.288 mm (1.5861 in)
Bearing width ... 20.0 mm (.79 in)
(13) Loader frame bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 34.0 mm (1.34 in)
Stabilizer bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 34.0 mm (1.34 in)
(14) Boom bearing
Inside diameter after assembly ... 55.156 mm (2.1715 in)
Bearing width ... 38.0 mm (1.50 in)
(15) Swing bearing
Inside diameter after assembly ... 55.207 mm (2.1735 in)
Bearing width ... 55.0 mm (2.17 in)
Swing bearing
Inside diameter after assembly ... 40.114 mm (1.5793 in)
Bearing width ... 32.0 mm (1.26 in)
Swing cylinder (rod end) bearing
Inside diameter after assembly ... 40.114 mm (1.5793 in)
Bearing width ... 20.0 mm (.79 in)
(16) Stabilizer bearing
Inside diameter after assembly ... 45.295 mm (1.7833 in)
Bearing width ... 34.0 mm (1.34 in)
(17) Stabilizer cylinder bearing
Inside diameter after assembly ... 40.288 mm (1.5861 in)
Bearing width ... 20.0 mm (.79 in)
(18) Loader frame (lower plate) bearing
Inside diameter after assembly ... 65.322 mm (2.5717 in)
Bearing width ... 48.0 mm (1.89 in)
(19) Loader frame bearing
Inside diameter after assembly ... 70.329 mm (2.7689 in)
Bearing width ... 34.0 mm (1.34 in)
(20) Torque for four nuts ... 750 ± 80 N·m (550 ± 60 lb ft)
(21) Torque for nut ... 1250 ± 135 N·m (920 ± 100 lb ft)
(22) Torque for nut ... 1100 ± 150 N·m (820 ± 110 lb ft)