Usage:
(1) 5M9548 Spring:
Length under test force ... 21.3 mm (.84 in)
Test force ... 4.5 ± 0.4 N (1.00 ± .08 lb)
Free length after test ... 34.0 mm (1.34 in)
Outside diameter ... 12.2 mm (.48 in)
(2) 4M2381 Spring:
Length under test force ... 12.2 mm (.48 in)
Test force ... 2.30 ± 0.18 N (.517 ± .041 lb)
Free length after test ... 22.6 mm (.89 in)
Outside diameter ... 7.62 mm (.300 in)
(3) 6T3177 Spring:
Length under test force ... 32.3 mm (1.27 in)
Test force ... 89 ± 4 N (20 ± 1 lb)
Free length after test ... 44.5 mm (1.75 in)
Outside diameter ... 21.04 mm (.828 in)
(4) 5M3492 Spacer thickness ... 0.25 mm (.010 in)
One spacer will change pressure ... 17 kPa (2.5 psi)
7M1397 Spacer thickness ... 0.91 mm (.036 in)
One spacer will change pressure ... 60 kPa (9 psi)
(5) 8M6402 Spring:
Color code ... red stripe
Length under test force ... 85.9 mm (3.38 in)
Test force ... 841 ± 67 N (189 ± 15 lb)
Free length after test ... 110.5 mm (4.35 in)
Outside diameter ... 19.8 mm (.78 in)
(6) 5M9622 Spacer thickness ... 1.57 mm (.062 in)
One spacer will change pressure ... 195 kPa (28 psi)
5M9623 Spacer thickness ... 0.91 mm (.036 in)
One spacer will change pressure ... 114 kPa (16.5 psi)
5M9624 Spacer thickness ... 0.25 mm (.010 in)
One spacer will change pressure ... 31 kPa (4.5 psi)
(7) Torque for screen filter ... 6.1 ± 0.7 N·m (54 ± 5 lb in)
(8) 6T5409 Spring:
Length under test force ... 72.2 mm (2.84 in)
Test force ... 1034 N (232 lb)
Free length after test ... 86.8 mm (3.41 in)
Outside diameter ... 21.3 mm (.84 in)
(9) 3T9920 Spring:
Length under test force ... 38.6 mm (1.52 in)
Test force ... 307 ± 25 N (69.0 ± 5.61 lb)
Free length after test ... 52.32 mm (2.060 in)
Outside diameter ... 20.95 mm (.825 in)
(10) Tighten to a torque of ... 41 ± 7 N·m (30 ± 5 lb ft)
(11) Depth to install pin ... 2.5 ± 0.5 mm (.10 ± .02 in)
(14) Do not put sealant on the threads of the plugs.
(18) Depth to install dowel ... 4 mm (.16 in)
(19) Torque for bolts ... 30 ± 7 N·m (22 ± 5 lb ft)
Adjustment Procedure For Detent Springs On Rotary Selector Spool
1. Make sure that bolts (17) in support assembly (12) are tightened to ... 30 ± 7 N·m (22 ± 5 lb ft)
2. Make sure that spring assemblies (13) are assembled to the correct dimension (A) of ... 4.5 ± 0.5 mm (.18 ± .02 in)
3. Tighten two bolts (16) to ... 30 ± 7 N·m (22 ± 5 lb ft)
4. Loosen bolts (17) and put the rollers of spring assemblies (12) in the correct location (centered) on cam (15).
5. Tighten bolts (17) to ... 30 ± 7 N·m (22 ± 5 lb ft)