PRODUCT SUPPORT PROGRAM FOR REPLACING THE ROD BEARINGS ON CERTAIN G3612 AND G3616 ENGINES
Usage:
SEBE7364-05
July 7, 2000
(Revised November 2003)
U-206
AU-123
O-181
Show/hide table
before
or after failure |
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ROD BEARINGS ON CERTAIN G3612 AND G3616 ENGINES |
|
1230 |
PS40230
|
TERMINATION DATE
- December 31, 2004
PROBLEM
The connecting rod bearing on high compression ratio G3612 and G3616 engines may fail at less than 1/2 of their expected life. This service letter authorizes the replacement of connecting rod bearings on those engines that are susceptible to the failure after 20,000 hours of operation have elapsed on the part.AFFECTED PRODUCT
Show/hide table
Model | Identification Number |
G3612 | 1YG30-33, 36-45, 48, 56-57, 60, 66, 67, 70, 76, 77, 79-82, 96, 105, 106, 135, 142, 143, 154, 176, 177, 178, 192 |
G3616 | 4CG25-34, 37,
39, 41-48, 50-52, 57, 62, 63, 65-67, 72, 73, 75, 77, 78, 82-91, 94-96,
121, 125-127, 135, 137, 144, 145, 148, 149, 152-154, 159-165, 174, 175,
176-187, 192, 193, 196-199, 209-212, 217-224, 226, 244, 245
BLB174-176, 178, 179, 184, 194-196 |
PARTS NEEDED
12 - 1927870 BEARING-ROD
***** G3616 *****
16 - 1927870 BEARING ROD
NOTE: Follow the reusability guidelines for the connecting rod bolts. Use new bolts only as required per the reuse guide.
ACTION REQUIRED
Replace the rod bearing.SERVICE CLAIM ALLOWANCES
Show/hide table
|
|
|
|
|||
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
NOTE: The customer is responsible for all maintenance costs associated with bearing replacement at all normally expected overhaul periods. |
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.Caterpillar Information System:
Product Support Program For Repairing Air Leaks At The Aftercooler On Certain G3612 And G3616 Product Support Program For Repairing Air Leaks At The Aftercooler On Certain G3612 And G3616
Certain 0R9848 Remanufactured Fuel Transfer Pumps Need To Be Removed From Dealer Parts Stock Certain 0R9848 Remanufactured Fuel Transfer Pumps Need To Be Removed From Dealer Parts Stock
THE HYDRAX OIL LINES, TUBES AND SUPPORT CLIPS NEED TO BE CHANGED TO ELIMINATE SUPPORT CLIP FAILURES ON CERTAIN G3606 AND G3608 GAS ENGINES THE HYDRAX OIL LINES, TUBES AND SUPPORT CLIPS NEED TO BE CHANGED TO ELIMINATE SUPPORT CLIP FAILURES ON CERTAIN G3606 AND G3608 GAS ENGINES
Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Mari Product Support Program For Repairing Engines That Fail Due To Cracked Main Bearing Caps On Certain 3508, 3512 And 3516 Engines Used In Off-Highway Trucks, Track-Type Tractors, Hydraulic Excavators And Wheel Loaders Or Generator Set, Industrial, Mari
A LOW NOX REBUILD KIT NEEDS TO BE INSTALLED ON CERTAIN REMANUFACTURED 3406E ENGINES IN PARTS STOCK A LOW NOX REBUILD KIT NEEDS TO BE INSTALLED ON CERTAIN REMANUFACTURED 3406E ENGINES IN PARTS STOCK
The Radiator Fan Motor Wiring Harness May Cause An Electrical Hazard On Certain 3516b Generator Sets The Radiator Fan Motor Wiring Harness May Cause An Electrical Hazard On Certain 3516b Generator Sets
Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines Product Support Program For Replacing The Prechamber On Certain G3612 And G3616 Engines
The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks The Cylinder Heads Need To Be Inspected For Blockage In The Coolant Outlet On Certain 3508, 3508B, 3512, 3512B, 3516, 3516B, Engines; 777D And 793C Off Highway Trucks
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER MOUNTING STUDS ON CERTAIN 3176 AND 3196 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER MOUNTING STUDS ON CERTAIN 3176 AND 3196 MARINE ENGINES
The Connecting Rod Bearings Need To Be Replaced In Certain G3606, G3608, G3612, And G3616 Engines The Connecting Rod Bearings Need To Be Replaced In Certain G3606, G3608, G3612, And G3616 Engines
Product Support Program For Installing New Software In 3406E Engines Powering The New Holland FX58 Forage Harvester Product Support Program For Installing New Software In 3406E Engines Powering The New Holland FX58 Forage Harvester
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 35 THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 5130B AND 5230 EXCAVATORS; 994D, 992G AND 854G WHEEL LOADERS; 793C, 789C, 785C HAA, 785C, 785B, 777D HAA, 777D AND 776D OFF HIGHWAY TRUCKS; D11R TRACK TYPE TRACTORS; NEW AND REMAN 35
THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 3508, 3512 AND 3516 GENERATOR SET, INDUSTRIAL, MARINE, LOCOMOTIVE MARINE AUXILIARY AND VEHICULAR ENGINES THE ENGINE CYLINDER BLOCK MAIN CAPS NEED TO BE INSPECTED ON CERTAIN 3508, 3512 AND 3516 GENERATOR SET, INDUSTRIAL, MARINE, LOCOMOTIVE MARINE AUXILIARY AND VEHICULAR ENGINES
The Fan Spider To Drive Hub Retaining Bolts Needs To Be Tightened To The Correct Torque On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Commercial Engines With IEA Radiators The Fan Spider To Drive Hub Retaining Bolts Needs To Be Tightened To The Correct Torque On Certain 3508, 3508B, 3512, 3512B, 3516, And 3516B Commercial Engines With IEA Radiators
Certain 9Y6188, 9Y7735, 9Y9497, 4W5739, 4P8167, And 1193782 Engine Connecting Rod Bearings With Certain Date Codes Need To Be Removed From Parts Stock Certain 9Y6188, 9Y7735, 9Y9497, 4W5739, 4P8167, And 1193782 Engine Connecting Rod Bearings With Certain Date Codes Need To Be Removed From Parts Stock
PRODUCT SUPPORT FOR REPLACING THE CYLINDER HEAD GASKET AFTER A FAILURE HAS OCCURRED ON CERTAIN C-10 AND C-12 TRUCK ENGINES PRODUCT SUPPORT FOR REPLACING THE CYLINDER HEAD GASKET AFTER A FAILURE HAS OCCURRED ON CERTAIN C-10 AND C-12 TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CYLINDER HEADS WITH REMANUFACTURED CYLINDER HEADS ON CERTAIN G3408, G3408C, G3412, AND G3412C ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED CYLINDER HEADS WITH REMANUFACTURED CYLINDER HEADS ON CERTAIN G3408, G3408C, G3412, AND G3412C ENGINES
The Exhaust Manifold Bolts Need To Be Inspected And Possibly Tightened On Certain 3126 Marine Engines The Exhaust Manifold Bolts Need To Be Inspected And Possibly Tightened On Certain 3126 Marine Engines
The Hydrax Supply And Return Oil Lines Support Bracket And Clips Need To Be Changed On Certain G3612 And G3616 Engines The Hydrax Supply And Return Oil Lines Support Bracket And Clips Need To Be Changed On Certain G3612 And G3616 Engines
8J6557 Bearings Need To Be Removed From Dealer Parts Stock And Replaced In The 8J6562 Roller Assemblies That Are In Dealer Parts Stock 8J6557 Bearings Need To Be Removed From Dealer Parts Stock And Replaced In The 8J6562 Roller Assemblies That Are In Dealer Parts Stock
Certain 1R0749 Filters Need To Be Removed From Parts Stock Certain 1R0749 Filters Need To Be Removed From Parts Stock
Product Support Program For Replacing The Bolts Between The Exhaust Bellows And The Turbo Outlet On Certain 3508b And 3512b Engines Product Support Program For Replacing The Bolts Between The Exhaust Bellows And The Turbo Outlet On Certain 3508b And 3512b Engines
The Fan Guard Mounting Washers Need To Be Replaced On Certain 3412C Gensets The Fan Guard Mounting Washers Need To Be Replaced On Certain 3412C Gensets
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER MOUNTING STUDS THAT MAY FAIL ON CERTAIN 3176C AND 3196 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER MOUNTING STUDS THAT MAY FAIL ON CERTAIN 3176C AND 3196 ENGINES