PSP FOR REWORKING THE GOVERNOR ACTUATOR SOLENOID MOUNTING BRACKET AND OIL SUPPLY TUBE ON CERTAIN 3606, 3608, 3612, AND 361 6 ENGINES - PS0449 - MAILED US AND CANADA, CACO, COFA, CFEL, LIMITED COSA
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PSP FOR REWORKING THE GOVERNOR ACTUATOR SOLENOID MOUNTING BRACKET AND OIL SUPPLY TUBE ON CERTAIN 3606, 3608, 3612, AND 361 6 ENGINES - PS0449 - MAILED US AND CANADA, CACO, COFA, CFEL, LIMITED COSA
NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-124 A-82 AU-81 E-78 O-95.1 1264 PS0449 NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS0449" as Part Number, "7755" as Group Number, and "96" as Description Code. NOTE: Although this Program is to be administered as described above, one failure at a customer site will qualify all engines and parts stock at that site.
Termination Date
June 30, 1991
Problem
The governor actuator solenoid mounting bolts and oil supply tube may fail due to vibration on certain 3606, 3608, 3612, and 3616 Engines. The actuator can be reworked to include three solenoid bracket mounting bolts and astiffer sub-base.
Affected Product
Model Identification Number 3606 8RB290, 291, 296-301, 307, 312, 319, 320, 326, 333-336, 339- 342, 354, 357, 365 3608 6MC243, 244, 246, 248-251, 253, 254, 257-260, 264, 265, 267- 269, 271, 273, 275, 280, 281, 285, 286, 289-291, 295, 302, 303 3612 9RC13, 15, 16, 18-22, 24, 25, 27, 28, 30, 32-48, 50, 55-64, 66- 72, 78, 79 3616 1PD18-22, 24-31, 37, 39-41
Parts Needed
Contact your local Woodward Distributor for an exchange actuator prior to customer repair. Facilities From Which Actuators Are To Be Ordered: U.S. Dealers/ CACo. Dealers Canadian Dealers Woodward Governor Company Alberta Governor Service 1000 East Drake Road 5977 103A Street Fort Collins, Colorado 80522-9990 Edmonton, Alberta United States Canada, T6H 2J7 Phone: 303-482-5811 Phone: 403-437-4673 Telex: 4-5691 Facsimile: 403-434-2339 Facsimile: 303-221-4884 Caterpillar of Australia U.K. Dealers Woodward Governor Company Woodward Governor (UK Ltd) Unit 1-1 Wirega Avenue 664 Ajax Avenue Kingsgrove, N.S.W. 2208 Slough, SL1 4DD, England Australia Phone: 44-753-26835 Phone: 61-2-758-2322 Telex: 848181 Telex: 24175 Facsimile: 44-753-76199 Facsimile: 61-2-750-6272 COSA Dealers outside the U.K. Woodward Governor Nederland B.V. 2130 AA Hoofddrop Hoofdweg 601, 2131 B.A. Hoofddorp The Netherlands Phone: 31-2503-13241 Telex: 74508 Facisimile: 31-2503-36529 NOTE: Return cores promptly so they can be used as a seed supply for the rebuild program. The number of exchange actuators is limited.
Action Required
Remove the EGB29P Actuator from the engine and return to Woodward Governor Company for update per Woodward Service Bulletins 50071 and 50076. Install the exchange actuator and make the necessary adjustments.
Service Claim Allowances
***** Parts Stock And Dealer Exchange Units ***** Submit one claim for the actuators removed from parts stock and reworked by Woodward and another claim for all dealer exchange actuators returned for rework. Follow the same procedures listed below under Affected Product. File claims using the serial numbers which follow. Dealer Exchange Parts Stock U.S. Dealers - 99Z21 99Z1 CofA Dealers - 99Z121 99Z101 Canadian and CACO Dealers - 99Z621 99Z601 CFEL Dealers - 99Z821 99Z801 COSA Dealers - 99Z421 99Z401 ***** Affected Product ***** Product Caterpillar Dealer Suggested Customer Suggested smu Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. (C/L) (Sell) 0-10,000 100% 6 0 0 0 0 NOTE: This is a 6-hour job.
Parts Disposition
All parts removed (with the exception of the actuators returned to Woodward) should be rendered useless and scrapped immediately upon completion of the repair.
Caterpillar Information System:
PSP FOR REPLACING WORN INTAKE VALVE AND/OR VALVE SEATS ON CERTAIN 3508, 3512, AND 3516 MARINE AND GENERATOR SET ENGINES - PS 0446 - MAILED US AND CANADA, CACO, COFA, BRZIL, CFEL, COSA, MARINE TEPS PSP FOR REPLACING WORN INTAKE VALVE AND/OR VALVE SEATS ON CERTAIN 3508, 3512, AND 3516 MARINE AND GENERATOR SET ENGINES - PS 0446 - MAILED US AND CANADA, CACO, COFA, BRZIL, CFEL, COSA, MARINE TEPS
PRIORITY - PARTS STOCK ACTION NEEDED - NEW GOVERNOR SPEED FILTER NEEDS TO BE INSTALLED ON CERTAIN 3606, 3608, 3612, AND 361 6 GENERATOR SET ENGINES - PI3464 - MAILED US AND CANADA, CACO, COFA, CFEL, LIMITED CFEL PRIORITY - PARTS STOCK ACTION NEEDED - NEW GOVERNOR SPEED FILTER NEEDS TO BE INSTALLED ON CERTAIN 3606, 3608, 3612, AND 361 6 GENERATOR SET ENGINES - PI3464 - MAILED US AND CANADA, CACO, COFA, CFEL, LIMITED CFEL
SERVICE LETTER EXTENSION FOR MAY 17, 1989 SL - PSP FOR TIMING ADVANCE RACE WEAR AND RETAINING RING LOSS ON CERTAIN 3406B TRU CK ENGINES - PS4300 - MAILED US AND CANADA, CACO, COFA, CFEL, TRUCK TEPS, LIMITED COSA SERVICE LETTER EXTENSION FOR MAY 17, 1989 SL - PSP FOR TIMING ADVANCE RACE WEAR AND RETAINING RING LOSS ON CERTAIN 3406B TRU CK ENGINES - PS4300 - MAILED US AND CANADA, CACO, COFA, CFEL, TRUCK TEPS, LIMITED COSA
PARTS STOCK ACTION ONLY - CERTAIN 2P5834 OIL FILTER ELEMENTS NEED TO BE REMOVED FROM PARTS STOCK - PI7236 - MAILED US, CAN ADA, CACO COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - CERTAIN 2P5834 OIL FILTER ELEMENTS NEED TO BE REMOVED FROM PARTS STOCK - PI7236 - MAILED US, CAN ADA, CACO COFA, BRAZIL, CFEL, COSA
PSP FOR INSTALLING A NEW FAN AND/OR FAN BOLTS ON CERTAIN 3406B GENERATOR SET ENGINES (STANDBY - WITH 9Y0432 450 FRAME SR4 GEN ERATOR) - PS4461 - MAILED US, CANADA, CFEL PSP FOR INSTALLING A NEW FAN AND/OR FAN BOLTS ON CERTAIN 3406B GENERATOR SET ENGINES (STANDBY - WITH 9Y0432 450 FRAME SR4 GEN ERATOR) - PS4461 - MAILED US, CANADA, CFEL
SERVICE LETTER SUPPLEMENT FOR FEBRUARY 6, 1990 SL - PI3429 - PRIORITY - THE CRANKSHAFT NEEDS TO BE INSPECTED AND REPLACED IF NECESSARY IN CERTAIN 3516 MARINE, GENERATOR SET, INDUSTRIAL SPARK IGNITED, AND LOCOMOTIVE ENGINES; AND 789 TRUCKS - PI3429 - SERVICE LETTER SUPPLEMENT FOR FEBRUARY 6, 1990 SL - PI3429 - PRIORITY - THE CRANKSHAFT NEEDS TO BE INSPECTED AND REPLACED IF NECESSARY IN CERTAIN 3516 MARINE, GENERATOR SET, INDUSTRIAL SPARK IGNITED, AND LOCOMOTIVE ENGINES; AND 789 TRUCKS - PI3429 -
PSP FOR INSTALLING A NEW GOVERNOR DRIVE GEAR ON CERTAIN E110B, E120B, E200B,EL200B,213B,214B,224B,E240B,EL240B EXCAVATORS; CB-434 COMPACTORS; 446 BACKHOE LOADERS; CP-563, CS-563 COMPACTORS; AP-1050 PAVERS; 3114, 3116 ENGINES (COMMERCIAL) - PS4449 - PSP FOR INSTALLING A NEW GOVERNOR DRIVE GEAR ON CERTAIN E110B, E120B, E200B,EL200B,213B,214B,224B,E240B,EL240B EXCAVATORS; CB-434 COMPACTORS; 446 BACKHOE LOADERS; CP-563, CS-563 COMPACTORS; AP-1050 PAVERS; 3114, 3116 ENGINES (COMMERCIAL) - PS4449 -
PSP FOR REPLACING FAILED CYLINDER HEAD GASKETS ON CERTAIN 3406B TRUCK ENGINES - PS0450 - MAILED US AND CANADA, COFA, CFE L, TRUCK TEPS, LIMITED COSA PSP FOR REPLACING FAILED CYLINDER HEAD GASKETS ON CERTAIN 3406B TRUCK ENGINES - PS0450 - MAILED US AND CANADA, COFA, CFE L, TRUCK TEPS, LIMITED COSA
PSP FOR INSTALLING NEW WATERCOOLED EXHAUST MANIFOLDS ON CERTAIN 3508, 3512, AND 3516 MARINE ENGINES - PS0415 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS PSP FOR INSTALLING NEW WATERCOOLED EXHAUST MANIFOLDS ON CERTAIN 3508, 3512, AND 3516 MARINE ENGINES - PS0415 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS
PSP FOR INSTALLING A NEW FUEL SHUTOFF SOLENOID ON CERTAIN 3116 ENGINES USED IN CHEVROLET KODIAK AND GMC TOPKICK TRUCKS - PS4 441 - MAILED US AND CANADA, LIMITED TRUCK TEPS PSP FOR INSTALLING A NEW FUEL SHUTOFF SOLENOID ON CERTAIN 3116 ENGINES USED IN CHEVROLET KODIAK AND GMC TOPKICK TRUCKS - PS4 441 - MAILED US AND CANADA, LIMITED TRUCK TEPS
SERVICE LETTER EXTENSION FOR OCTOBER 5, 1988 SL - PS4260 PSP FOR WIRE ABRASION AND/OR WATER IN THE AIR RATIO LINES GROUP BOO ST LINE ON CERTAIN 3406B ENGINES EQUIPPED WITH PROGRAMMABLE ELECTRONIC ENGINE CONTROL (PEEC) - MAILED US AND CANADA, TRUCK TE SERVICE LETTER EXTENSION FOR OCTOBER 5, 1988 SL - PS4260 PSP FOR WIRE ABRASION AND/OR WATER IN THE AIR RATIO LINES GROUP BOO ST LINE ON CERTAIN 3406B ENGINES EQUIPPED WITH PROGRAMMABLE ELECTRONIC ENGINE CONTROL (PEEC) - MAILED US AND CANADA, TRUCK TE
SERVICE LETTER EXTENSION FOR APRIL 11, 1987 SL - PS0309 - PSP FOR CAMSHAFT FAILURES; 3406B TRUCK ENGINES - MAILED US AND CAN ADA, TRUCK TEPS SERVICE LETTER EXTENSION FOR APRIL 11, 1987 SL - PS0309 - PSP FOR CAMSHAFT FAILURES; 3406B TRUCK ENGINES - MAILED US AND CAN ADA, TRUCK TEPS
PSP FOR REPLACING ERODED CYLINDER HEAD INJECTOR SLEEVES IN CERTAIN IT14B INTEGRATED TOOLCARRIERS; E110B, E120B, E200B, EL2 00B, 213B, 214B, 224B, E240B, EL240B EXCAVATORS; 446 BACKHOE LOADERS; AND 3114 AND 3116 INDUSTRIAL AND GENERATOR SET EN GINES - PSP FOR REPLACING ERODED CYLINDER HEAD INJECTOR SLEEVES IN CERTAIN IT14B INTEGRATED TOOLCARRIERS; E110B, E120B, E200B, EL2 00B, 213B, 214B, 224B, E240B, EL240B EXCAVATORS; 446 BACKHOE LOADERS; AND 3114 AND 3116 INDUSTRIAL AND GENERATOR SET EN GINES -
PSP FOR REPLACING ERODED CYLINDER HEAD INJECTOR SLEEVES IN CERTAIN IT14B INTEGRATED TOOLCARRIERS; 213B, 214B, AND 224B EXC AVATORS; 446 BACKHOE LOADERS; AND 3114 AND 3116 INDUSTRIAL AND GENERATOR SET ENGINES - PS0456 - MAILED COSA PSP FOR REPLACING ERODED CYLINDER HEAD INJECTOR SLEEVES IN CERTAIN IT14B INTEGRATED TOOLCARRIERS; 213B, 214B, AND 224B EXC AVATORS; 446 BACKHOE LOADERS; AND 3114 AND 3116 INDUSTRIAL AND GENERATOR SET ENGINES - PS0456 - MAILED COSA
PSP FOR REPLACING ERODED CYLINDER HEAD INJECTOR SLEEVES IN CERTAIN IT14B INTEGRATED TOOLCARRIERS; E110B, E120B, E200B, EL2 00B, 213B, 214B, 224B, E240B, EL240B EXCAVATORS; 446 BACKHOE LOADERS; AND 3114 AND 3116 INDUSTRIAL AND GENERATOR SET EN GINES - PSP FOR REPLACING ERODED CYLINDER HEAD INJECTOR SLEEVES IN CERTAIN IT14B INTEGRATED TOOLCARRIERS; E110B, E120B, E200B, EL2 00B, 213B, 214B, 224B, E240B, EL240B EXCAVATORS; 446 BACKHOE LOADERS; AND 3114 AND 3116 INDUSTRIAL AND GENERATOR SET EN GINES -
PSP FOR INSTALLING A NEW FAN/RADIATOR SHROUD ON CERTAIN 3114 AND 3116 INDUSTRIAL AND GENERATOR SET ENGINES - PS0451 - MAI LED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR INSTALLING A NEW FAN/RADIATOR SHROUD ON CERTAIN 3114 AND 3116 INDUSTRIAL AND GENERATOR SET ENGINES - PS0451 - MAI LED US AND CANADA, CACO, COFA, CFEL, COSA
New Aftercooler Cover needs To Be Installed On Certain 3412 SI Engines New Aftercooler Cover needs To Be Installed On Certain 3412 SI Engines
PARTS STOCK ACTION ONLY - CERTAIN 9W2150 SWITCH ASSEMBLIES - NEUTRAL START NEED TO BE REMOVED FROM PARTS STOCK - PI7242 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - CERTAIN 9W2150 SWITCH ASSEMBLIES - NEUTRAL START NEED TO BE REMOVED FROM PARTS STOCK - PI7242 - MAI LED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PARTS STOCK ACTION ONLY - CERTAIN 9W1077 SWITCH ASSEMBLIES - START AND 7N4160 SWITCH GROUPS-START NEED TO BE REMOVED FROM PAR TS STOCK - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA PARTS STOCK ACTION ONLY - CERTAIN 9W1077 SWITCH ASSEMBLIES - START AND 7N4160 SWITCH GROUPS-START NEED TO BE REMOVED FROM PAR TS STOCK - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA
PSP FOR REPAIRING A FAILED SLEEVE OR SLEEVE TO HEAD JOINT ON CERTAIN 3176 TRUCK ENGINES THAT HAVE FUEL DILUTION OF THE COO LANT - PS0471 - MAILED USAND CANADA, TRUCK TEPS - REVISED 03/91 PSP FOR REPAIRING A FAILED SLEEVE OR SLEEVE TO HEAD JOINT ON CERTAIN 3176 TRUCK ENGINES THAT HAVE FUEL DILUTION OF THE COO LANT - PS0471 - MAILED USAND CANADA, TRUCK TEPS - REVISED 03/91
PSP FOR INSTALLING A NEW 9Y8400 VOLTAGE REGULATOR ON CERTAIN 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, AND 3516 GEN ERATOR SET ENGINES EQUIPPED WITH A SR4 GENERATOR - PS4508 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR INSTALLING A NEW 9Y8400 VOLTAGE REGULATOR ON CERTAIN 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, AND 3516 GEN ERATOR SET ENGINES EQUIPPED WITH A SR4 GENERATOR - PS4508 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PSP FOR INSTALLING A THROTTLE BODY THRUST WASHER ON CERTAIN 3408 AND 3412 SI INDUSTRIAL ENGINES TO INCREASE THE SERVICE LIF E OF THE THROTTLE ASSEMBLY - PS4507 - MAILED US AND CANADA, COFA, CFEL, COSA PSP FOR INSTALLING A THROTTLE BODY THRUST WASHER ON CERTAIN 3408 AND 3412 SI INDUSTRIAL ENGINES TO INCREASE THE SERVICE LIF E OF THE THROTTLE ASSEMBLY - PS4507 - MAILED US AND CANADA, COFA, CFEL, COSA
Product Support Program For Replacing The Jacket Water Radiator Top Tank On Certain 789 Trucks With A Separate Circuit Radiator Top Tank Product Support Program For Replacing The Jacket Water Radiator Top Tank On Certain 789 Trucks With A Separate Circuit Radiator Top Tank
PSP FOR REDUCING BLACK SMOKE ON CERTAIN E200B AND EL200B EXCAVATORS - PS0466 - MAILED US AND CANADA, CACO PSP FOR REDUCING BLACK SMOKE ON CERTAIN E200B AND EL200B EXCAVATORS - PS0466 - MAILED US AND CANADA, CACO