Bluetooth Operator ID and Machine Security System (MSS) Caterpillar


Bluetooth Transceiver - Test

Usage:

320 GC BR4

Machine ECM 1

The following is a list of Diagnostic Trouble Codes (DTCs) associated with the bluetooth transceiver of the machine.

Table 1
Machine ECM 1 (MID 299) 
DTC  Code Description  System Response 
5874-9  Bluetooth Transceiver: Abnormal Update Rate  Operator cannot authenticate using bluetooth key or phone app. 

Each CAN data link circuit is an input and output of select electronic control modules. The data link is designed to carry communications between the electronic control modules.

Possible Causes for an FMI 9 Diagnostic code are:

  • CAN harness wiring failure.

  • Connector failure.

  • Transceiver failure.

Note: A loss of power in the system to an ECM can cause the ECM to activate this diagnostic code combination. Ensure that ECM modules with this diagnostic code are powered up before proceeding with this procedure.

The FMI 9 code means that the ECM has lost all communication with another control module.

The preceding diagram is a simplified schematic of the data link connections. The schematic is electrically correct. However, not all the possible harness connectors are shown. Refer to the latest revision of the Electrical Schematic to view the entire circuitry of the machine.

Diagnostic Trouble Code Procedure

Prior to beginning this procedure, inspect the harness connectors involved in this circuit. Poor connections are often the cause of problems in an electrical circuit. Verify that all connections in the circuit are clean, secure, and in good condition. Check the wiring for pinch points or abrasions. Look for and repair areas where wires are exposed. If a problem with a connection is found, correct the problem. Verify that this diagnostic code is active before performing a troubleshooting procedure.

  1. Identify the active FMI code associated with the components.

  2. Determine which code is present and use the list below to determine which procedure to follow.

  • FMI 9 Diagnostic code, proceed to Table 2.

Table 2
FMI 9 Troubleshooting 
Troubleshooting Test Steps  Values  Results 
1. Check if the transceiver is installed. (1) 
Transceiver is installed. 
OK - Transceiver is installed.

Proceed to Test Step 3.

NOT OK - Transceiver not installed.


Proceed to Test Step 2. 
2. Set "Operator Management Bluetooth Device Enable Status" configuration to disabled.
 
  OK -

Proceed to Test Step 3. 
3. Verify that the transceiver is powered.
 
  OK - Transceiver has power.

Proceed to Test Step 4.
 
4. Complete CAN wiring troubleshooting between transceiver and connection to CAN bus. Refer to Troubleshooting, "Can Data Link - Test".    OK -

STOP.

NOT OK -


Proceed to Test Step 5 
5. Replace transceiver module.    OK -

STOP.

NOT OK -.

Prior to replacing the transceiver, always contact the Technical Communicator at your dealership for possible consultation with Caterpillar. This consultation may effect repair time.

STOP. 
(1) Consult your Caterpillar Authorized Dealer for the correct part numbers of the flash software.

Keys do not Populate in Cat App: Fleet Management

  1. Check that the MDID in the keys tab of the Cat App: Fleet Management mobile application matches that in Operator Management System (OMS). Ensure that keys were given to that particular user.

  2. Check that the key push was done properly and that the update log of that push is completed.

  3. Restart the phone and reopen the Cat App: Fleet Management mobile application. Check the keys tab.

Cannot Locate "Security Management" Menu

  1. Access the vehicle and connect to the vehicle using Cat® Electronic Technician (Cat ET).

  2. Connect to the Machine Security System (MSS) ECM and go to the configuration page.

  3. Find "Security Access Parameters" under the MSS ECM and expand.

  4. Locate "Advanced Machine Security System Installation Status" and ensure it is installed.

  5. Turn OFF the machine master switch, wait 1 minute, and turn the master switch ON if this status is changed.

  6. Move the keyswitch to ON and access Cat ET. Check if the "Security Management" section is available in the Service menu.

Bluetooth Key is not Connecting

  1. Check the battery within the keyfob, the battery is CR-2450. Replace the battery if needed.

  2. Access the vehicle and connect to the vehicle using Cat ET.

  3. Go to configuration, expand the MSS ECM.

    1. Check the "Operator Identification Enable Status" is set to "Enable".

    2. Check the "Operator Management Bluetooth Enable Status" is set to "Enabled".

    3. Check the "Operator Management Passcode Enable Status" is set to "Enabled".

  4. Power cycle the machine.

  5. Check in Cat ET that there are no diagnostics, especially diagnostics of the form "5874-X". These diagnostics indicates a fault with the Bluetooth transceiver. If the FMI code is 9, proceed through Table 2.

  6. Locate the Bluetooth transceiver on the machine. Check that the first three numbers of the serial number are 261 or higher. Any transceiver with a lower value may have a fault and should be replaced.

  7. Access WinFlash in Cat ET and check the current software of the Bluetooth transceiver (CATBTNT). Check that the software is up to date, install new software if the software is not up to date.

  8. Select "Service", then select "Security Management" at the bottom of the new screen. Click the "View Secure Data" button.

  9. Enter the factory password or login with a master level account.

    The current keylist should be displayed.

  10. Locate the corresponding keyfob in the list. If the keyfob is not present, refer to the Testing and Adjusting , Key - Program section of this manual.

  11. Ensure that the MAC address on the key and the password field for the Bluetooth device in Cat ET match.

  12. Download a Bluetooth scanner app.

  13. Remove or power down all Bluetooth devices from the immediate vicinity of the vehicle except for the phone running the Bluetooth scanner.

  14. Turn ON the vehicle in manual, it is not necessary to crank the engine. Turn OFF any other vehicle in the area. Enter the cab of the vehicle.

  15. Start the Bluetooth scanner. Look for a device named either the serial number of the vehicle or CATBTNT. If one of these is found, the vehicle Bluetooth transceiver is operating as intended.

  16. Leave the cab with the app still running, go to the key that is not synching. In the app look for the MAC address on the key, it should also be named "KEYFOB". If it is found, then the key is operating as intended.

ECM Replacement if there is ECM Failure

Before completing the ECM replacements, first attempt all other troubleshooting methods associated with the symptom presented. Then attempt to take a machine Product Status Report (PSR), a Fleet/Key Configuration copy, and an ECM configuration copy. Assuming there are not copies already.

Creating a PSR

  1. Start Cat ET.

  2. Click "Information" in the title bar.

  3. Click "Product Status Report".


    Illustration 1g06411974
    PSR

  4. Click the "Select All" button in the new window toward the bottom of the screen. Refer to Illustration 1.

  5. Click "Create Report" at the bottom left of the window, refer to Illustration 1. Wait for the report to finish. Do not click "Cancel" unless no progress is made in 30 minutes.

    Note:  Messages may appear telling the user that certain data cannot be loaded. Click "OK" at these messages to continue with the PSR. For ECM failure, this notice is normal.

  6. A new window will appear, in the bottom right corner click the "Save As" button and save the file to a desired folder.

  7. The PSR is pivotal to the Dealer and Dealer Solutions Network (DSN) to identify and resolve issues.

Copying the Fleet/Key Configuration

For the proper way to create copies, refer to the Testing and Adjusting , Configuration section of this manual.

For ECM Copy

  1. Go to "Services".

  2. Go to "Copy Configuration" then to "ECM Replacement".

  3. Click "Yes" on the status message.

  4. Select the ECM that has failed and press "OK". Allow the file to finish loading. Do not press "Cancel" unless no progress is made in 15 minutes.

    Note: Messages may appear warning the user that certain information cannot be loaded. Press "OK" on these warnings to continue the process. For a failed ECM, these warnings are normal.

  5. Press "OK" when the ECM replacement file is finished. Press the "Save to File" button at the bottom of the Cat ET screen. Save the file to the desired folder.

Software List Creation

  1. Connect a comms adapter to the computer and the service port of the machine.

  2. Start Cat ET.

  3. Connect to the ECM that contains the MSS library/key list.

  4. Follow these steps to compile a list of devices/software and the installation status of each prior to the ECM failure. Even if the devices are known, it is useful to check each product to be sure. The devices/software in question are Product Link, MSS, Tamper, and machine immobilizer(s).

    Note: A failed device might not display any information. The owner of the machine may have to find what systems were installed on the ECM through other means.



      Illustration 2g06412014
      ECM Select
      (1) ECM Select button
      (2) Product Link device

    1. Click the Select ECM button (1) and look for an ECM called Product Link, refer to Illustration 2. If no ECM exists with this name, then Product Link is not installed. If an ECM does have this name, Product Link is installed. Write down the status beside Product Link. Click "Cancel" in the opened window.


      Illustration 3g06412052
      Configuration
      (3) Configuration Tool Button
      (4) Value
      (5) "Advance Machine Security System Installation Status"
      (6) "Security Access Parameters"

    2. Click the Configuration Tool Button (3). Check each ECM on the machine for "Security Access Parameters". Click "Security Access Parameters" and search for "Advanced Machine Security System Installation Status", refer to Illustration 3. If the value states "Installed", the MSS is installed. If otherwise or not found, the MSS is not installed. Write down the status beside MSS. Note the ECM MSS is on.

      Note: Security access parameters can be on multiple devices, but MSS will only be on a single device.



      Illustration 4g06250618
      "Security Access Parameters"


      Illustration 5g06412068
      "Security System Tamper Resistant Configuration"

    3. Click the Configuration Tool Button (3). Find the Product Link device and click "Security Access Parameters" refer to Illustration 4. Find "Security System Tamper Resistant Configuration". Look beside "Security System Tamper Resistant Configuration" for the value. If the value states a level number, the product is installed. If the value says "Not Installed" or "Security System Tamper Resistant Configuration Is Not Found", the product is not installed. Refer to Illustration 5. Write down the status and level beside Tamper.

    4. Click the Configuration Tool Button (3) and find the engine ECM. Click "Security Access Parameters" find "Security System Immobilizer Security Status", note the value. Value examples are:

      • "Unavailable"

      • "Uninstalled"

      • "Installed"

      If "Security System Immobilizer Security Status" is not found, the immobilizer is not installed. Write down the status beside Immobilizer.

  5. Refer to the following sections for the matching combination of devices with the list made of installed devices. Use only the instructions of the section that matches and follow the steps in exact order.

    Note: Factory passwords will be required to perform these steps. Refer to Testing and Adjusting , Factory Password - Obtain section for more information.

(MSS ECM Failure)

  1. Turn the master power ON, turn the key switch ON, start Cat ET, and connect to the Product Link ECM.

  2. Access the configuration tool, click the Product Link device and expand the "Security Access Parameters".

  3. Double-click "Security System Tamper Resistant Configuration" and set the value to "Uninstalled". Click "OK" and click "Yes" to the warning.

  4. In Cat ET, disconnect from the machine. Turn the machine key OFF. Allow the machine to power down all ECMs. Powering down ECMs should take about 5 minutes.

  5. Turn the key switch to the ON position. Do not start the engine. Allow the machine to fully power up. The machine should fully power up in 3 minutes.

  6. Turn the key switch OFF, turn the machine master power to OFF.

  7. Replace the failed MSS ECM, with a functional MSS ECM. Follow the Disassembly and Assembly instructions for the machine model.

  8. Set the machine master power switch to ON. Turn the machine key to the ON position. Wait 1 minute. In Cat ET, connect to the machine and connect to the Product Link ECM.

  9. Check that the MSS ECM is flashed to the newest software according to SIS Web. If the software is not the most current, refer to "Flashing an ECM".

  10. If an ECM configuration copy was taken successfully, continue. if an ECM configuration copy was not taken successfully, skip to Step 14.

  11. In the title bar select "Service", then "Copy Configuration", then "ECM Replacement".

  12. When the box asking to "Load Data from an ECM"appears, click "No" then "OK". At the bottom of Cat ET, select "Load from File". Find the file saved and double-click the file.

  13. Press "OK" when the file is loaded. Click at the bottom of Cat ET on the "Program ECM" button. Select the newly installed ECM. Press "OK" and allow the process to Complete. Do not press "Cancel".

  14. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each and continue.

  15. Click the Configuration Tool Button (3). Find the new ECM and click to expand the "Security Access Parameters". Find and double-click "Advanced Machine Security System Installation Status". Set the value to "Installed" and press "OK".

  16. In Cat ET, disconnect from the machine. Turn the machine key OFF. Allow the machine to power down all ECMs. Powering down all ECMs should take 5 minutes.

  17. Turn the key switch to ON, wait 1 minute. Connect to the machine in Cat ET and connect to the Product Link ECM.

  18. Click the Configuration Tool Button (3). Click the Product Link device. Click "Security Access Parameters".

  19. Double-click "Security System Tamper Resistant Configuration". Set the system back to the original restriction level.

  20. If a keylist was successfully saved, push that key list to the MSS ECM. Refer to Testing and Adjusting , Configuration (Fleet/Key Configuration) for more information. If no keylist is available, a new list must be made by hand. Refer to Testing and Adjusting , Key - Program for more information.

The system should now work as intended.

(MSS ECM Failure)

  1. Set the machine master power to ON. Turn the keyswitch ON. In Cat ET, select the Product Link ECM. Allow the connection to complete, do not cancel the process.

  2. Click the Configuration Tool Button (3), allow the list to populate. Navigate to the Product Link ECM. Click to expand "Security Access Parameters".

  3. Double-click "Security System Tamper Resistant Configuration", set the value to "level 1". Click "OK".

  4. Wait 1 minute. Double-click "Security System Tamper Resistant Configuration", set the value to "Uninstalled". Click "OK".

  5. Disconnect from the Product Link ECM in Cat ET. Turn OFF the key switch. Wait for the ECMs to fully power down. Powering down the ECMs should take 5 minutes.

  6. Turn ON the key switch, allow all the ECMs to power back on. Powering on the ECMs should take 3 minutes.

  7. Turn the key switch OFF and turn OFF the master machine power switch.

  8. Replace the failed ECM following the Assembly and Disassembly instructions for the machine serial number.

  9. Turn the master key power to ON, turn the key switch to ON. Using Cat ET, reconnect to the machine and select the Product Link ECM.

  10. Continue if an ECM configuration copy was taken successfully . If an ECM configuration copy was not taken successfully, skip to Step14.

  11. Select "Service" in the title bar then "Copy Configuration", then "ECM Replacement".

  12. When the box asking to "Load Data From An ECM" appears, click "No", then "OK". At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  13. Press "Ok" when the file is loaded. Click at the bottom of Cat ET on the "Program ECM"button. Select the newly installed ECM and press "OK". Allow the process to Complete. Do not press "Cancel".

  14. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each setting and continue.

  15. Click the Configuration Tool Button (3). Find the new ECM and click to expand the "Security Access Parameters", find, and double-click "Advanced Machine Security System Installation Status". Set the value to "Installed" and press "OK".

  16. In Cat ET, disconnect from the machine. Turn the machine key OFF. Allow the machine to power down all ECMs. Powering down all ECMs should take 5 minutes.

  17. Turn the key switch to ON. Wait 1 minute. Connect to the machine in Cat ET. Connect to the Product Link ECM.

  18. If a keylist was successfully saved, push that key list to the MSS ECM. Refer to Testing and Adjusting , Configuration (Fleet/Key Configuration) for more information. If no keylist is available, a new list must be made by hand. Refer to Testing and Adjusting , Key - Program for more information.

The system should now work as intended.

(Product Link ECM Failure)

Note: Does not matter if immobilizer is installed.

  1. Turn the master power ON, turn the key switch ON, start Cat ET and connect to the MSS ECM.

  2. In the title bar at the top of Cat ET, click "Service". Click "Machine Security System Uninstall". Click through the various warnings saying "Yes" to each and use the factory password.

    Note: Step 2 is not necessary nor possible if immobilizer is not installed. If immobilizer is not present, go Step 3.

  3. Click "Service" in the title bar. Click "Configuration". Click the ECM that has MSS on the ECM. Click "Security Access Parameters".

  4. Double-click "Advanced Machine Security System Installation Status". Set the value to "Not Installed". Click OK.

  5. Wait 1 minute.

  6. Double-click "Advanced Machine Security System Installation Status". Set the value to "Installed". Click "OK".

  7. In Cat ET, disconnect from the ECM. Turn the key switch to OFF. Wait for all ECMs to power down. Powering down all ECMs should take 5 minutes.

  8. Turn the key switch ON and allow all the ECMs to power up, wait 3 minutes.

  9. Turn the key switch OFF and turn master power OFF. Allow everything to power down.

  10. Replace the failed Product Link ECM with a functional Product Link ECM. Follow the proper Disassembly and Assembly instructions for the machine serial number.

  11. Turn the master power ON. Turn the key switch ON. Wait 3 minutes to allow the ECMs to power up. In Cat ET, connect to the machine and then to the MSS ECM.

  12. Continue if an ECM configuration copy was taken successfully . if an ECM configuration copy was not taken successfully, skip to Step 16.

  13. Select "Service" in the title bar then "Copy Configuration", then "ECM Replacement".

  14. When the box asking to "Load Data From An ECM" appears, click "No" then "OK". At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  15. Once loaded, press "OK". Click at the bottom of Cat ET on the "Program ECM" button. Select the newly installed ECM and press "OK". Allow the process to Complete, Do not press "Cancel".

  16. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each then continue.

  17. Click the Product Link ECM. Click "Security Access Parameters", then double-click "Security System Tamper Resistant Configuration". Set the level to the same before the replacement.

  18. Push the key list to the MSS ECM. Refer to Testing and Adjusting , Configuration (Fleet/Key Configuration) for more information.

The machine should now operate as intended.

  1. Ensure that the key switch is in the OFF position, the machine master power switch is OFF, and have been in the OFF positions for at least 5 minutes.

  2. Replace the failed Product Link ECM, with a functional Product Link ECM. Follow the Disassembly and Assembly instructions for the machine serial number.

  3. Turn the machine master power switch to ON and the key switch to ON and allow all the ECMs to power up, wait 3 minutes. Connect to the MSS ECM using Cat ET.

  4. Access the configuration tool, click the Product Link device and expand the "Security Access Parameters".

  5. Double-click "Security System Tamper Resistant Configuration" and set the value to "Installed".

  6. Wait 1 minute.

  7. Double-click "Security System Tamper Resistant Configuration"and set the value to "Uninstalled".

  8. In Cat ET, disconnect from the machine. Turn the machine key OFF. Allow the machine to power down all ECMs. Powering down ECMs should take about 5 minutes.

  9. Turn the key switch to the ON position. Do not start the engine. Allow the machine to fully power up. The machine should fully power up in 3 minutes. Connect to the MSS ECM using Cat ET.

  10. Access the configuration tool, click the Product Link device and expand the "Security Access Parameters".

  11. Double-click "Security System Tamper Resistant Configuration" and set the value to "Installed".

  12. If an ECM configuration copy was taken successfully, continue. if an ECM configuration copy was not taken successfully, skip to Step 16.

  13. In the title bar, select "Service", then "Copy Configuration", then "ECM Replacement".

  14. Click "No" then "OK" when the box asking to "Load Data From An ECM" appears. At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  15. Press "OK" when the file is loaded. Click at the bottom of Cat ET on the "Program ECM" button. Select the newly installed ECM. Press "OK" and allow the process to Complete. Do not press "Cancel".

  16. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each and continue.

(Product Link ECM failure)

  1. Turn master power ON, turn the machine key switch to ON, start Cat ET and connect to the MSS ECM.

  2. Click configuration. Click the MSS ECM, click "Security Access Parameters".

  3. Double-click "Advanced Machine Security System Installation Status" and set the value to "Installed". Click "OK".

  4. Wait 1 minute.

  5. Double-click "Advanced Machine Security System Installation Status" and set the value to "Uninstalled". Click "OK".

  6. In Cat ET, disconnect from the MSS ECM. Turn the key switch OFF. Wait 5 minutes.

  7. Turn the Key switch ON. Wait 3 minutes.

  8. Turn the key switch OFF, turn the master power OFF.

  9. Replace the failed Product Link ECM, with a functional Product Link ECM. Follow the Disassembly and Assembly instructions for the machine serial number.

  10. Turn the master power ON, turn the key switch ON, wait 3 minutes to allow the ECMs to power up. In Cat ET, connect to the MSS ECM.

  11. Check for updated software in SIS Web and refer to "Flashing an ECM" to install any updates.

  12. Continue if an ECM configuration copy was taken successfully. If an ECM configuration copy was not taken successfully, skip to Step 16.

  13. Select "Service" in the title bar, then "Copy Configuration", then "ECM Replacement".

  14. When the box asking to "Load Data From an ECM" appears, click "No" then "OK". At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  15. Press "OK" when the file is loaded. Then click at the bottom of Cat ET on the "Program ECM"button. Select the newly installed ECM and press "OK". Allow the process to Complete, Do not press "Cancel".

  16. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known contact the DSN for support, if the settings are known, set each then continue.

  17. Click the Product Link ECM. Click "Security Access Parameters", then double-click "Security System Tamper Resistant Configuration". Set the level to the same before the replacement.

The machine should now operate as intended.

(MSS ECM fails)

  1. Replace the MSS ECM following the Assembly and Disassembly procedure for the machine model.

  2. Check that the software is up to date according to SIS Web and refer to "Flashing an ECM" to install any updates.

  3. Double-click "Advanced Machine Security System Installation Status" and set the value to "Installed" . Click "OK" .

  4. Push a key list if one is available. Refer to Testing and Adjusting , Configuration (Fleet/Key Configuration). If a new list must be made, refer to Testing and Adjusting , Key - Program.

  5. Continue if an ECM configuration copy was taken successfully. If an ECM configuration copy was not taken successfully, skip to Step 9.

  6. Select "Service" in the title bar then "Copy Configuration", then "ECM Replacement".

  7. Click "No" then "OK" when the box asking to "Load Data From An ECM" appears. At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  8. Once loaded, press "OK". Click at the bottom of Cat ET on the "Program ECM" button. Select the newly installed ECM and press "OK". Allow the process to Complete, Do not press "Cancel".

  9. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each then continue.

(Product Link ECM fails)

  1. Replace the Product Link ECM following the Assembly and Disassembly procedure for the machine model.

  2. Check that the software is up to date according to SIS Web and refer to "Flashing an ECM" to install any updates.

  3. Continue if an ECM configuration copy was taken successfully. If an ECM configuration copy was not taken successfully, skip to Step 7.

  4. Select "Service" in the title bar then "Copy Configuration", then "ECM Replacement".

  5. Click "No" then "OK" when the box asking to "Load Data From An ECM" appears. At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  6. Once loaded, press "OK". Click at the bottom of Cat ET on the "Program ECM" button. Select the newly installed ECM and press "OK". Allow the process to Complete, Do not press "Cancel".

  7. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each then continue.

(Product Link ECM fails)

Note: Immobilizer is irrelevant.

  1. Replace the Product Link ECM following the Assembly and Disassembly procedure for the machine model.

  2. Check that the software is up to date according to SIS Web and refer to "Flashing an ECM" to install any updates.

  3. Continue if an ECM configuration copy was taken successfully. If an ECM configuration copy was not taken successfully, skip to Step 7.

  4. Select "Service" in the title bar then "Copy Configuration", then "ECM Replacement".

  5. Click "No" then "OK" when the box asking to "Load Data From An ECM" appears. At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  6. Once loaded, press "OK". Click at the bottom of Cat ET on the "Program ECM" button. Select the newly installed ECM and press "OK". Allow the process to Complete, Do not press "Cancel".

  7. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each then continue.

(Immobilizer ECM fails)

  1. Replace the Immobilizer ECM following Assembly and Disassembly procedure for the machine model.

  2. Check that the software is up to date according to SIS Web and refer to "Flashing an ECM" to install any updates.

  3. Continue if an ECM configuration copy was taken successfully. If an ECM configuration copy was not taken successfully, skip to Step 7.

  4. Select "Service" in the title bar then "Copy Configuration", then "ECM Replacement".

  5. Click "No" then "OK" when the box asking to "Load Data From An ECM" appears. At the bottom of Cat ET, select "Load From File". Find the saved file and double-click the file.

  6. Once loaded, press "OK". Click at the bottom of Cat ET on the "Program ECM" button. Select the newly installed ECM and press "OK". Allow the process to Complete, Do not press "Cancel".

  7. If the configuration is incomplete, the ECM must be reprogramed by hand. If the settings were not known, contact the DSN for support. If the settings are known, set each then continue.

Flashing an ECM

This procedure will provide a detailed process of flashing an ECM or Router over Ethernet. This flashing process can only be done by the LAN (Local Area Network) side of the device. WAN (Wide Area Network) flashing is not allowed. The Ethernet Device must be powered on by the following:

Machine: Placing the machine into RC Enable then Manual Override with Machine Keyswitch On.

Station: Turning on the Power Converter and Turning the Master Switch On.

Flashing the ECM

Connect the ECM of the Operator Station or Machine to your computer via 538-5051 Communication Adapter Gp.



    Illustration 6g06330191
    Cat ET header

  1. Navigate to and open Cat ET.

  2. On the top bar, select:

    1. "Utilities"


      Illustration 7g06330257
      "Utilities" menu

    2. "WinFlash"


    Illustration 8g06330258
    Popup box

  3. Click "OK" in the popup box "ECM Replacement File Reminder".


    Illustration 9g06330264
    Popup box

  4. The screen shown in Illustration 9 will come up and the computer will try to detect an ECM. Do not press "Stop Connect", allow the process to finish.


    Illustration 10g06330266
    Router information

  5. Once the computer has detected the ECM, the computer will automatically go to the screen shown in Illustration 10 with the Router information in the yellow bar.

  6. If an ECM is not detected, check that the computer is searching over the CAN connection. Changing the Connection type is listed below.


      Illustration 11g06330191
      Cat ET header


      Illustration 12g06330267
      Preferences menu

    1. In the top bar, select:

      1. "Utilities"

      2. "Preferences"

      3. "Modify"


      Illustration 13g06330268
      Preferences popup box

    2. A box labeled "Preferences" should show up as shown in Illustration 13.

    3. Ensure that the top drop-down menu says "Caterpillar Comm Adapter 3 (RP1210)".


      Illustration 14g06330191
      Cat ET header

    4. In the top bar, select:

      1. "File"

      2. "Update ECM List"


    Illustration 15g06330509
    File icon

  7. Browse for the flash file by clicking the File icon on the right side of the screen.


    Illustration 16g06330513
    Browsing box

  8. Select your flash file in the browsing box that comes up.


    Illustration 17g06330515
    File information screen

  9. The screen shown in Illustration 17 should come up with information about the file selected, the ECM as the ECM is now, and the information in the file that will be transferred to the ECM.

  10. Select "Begin Flash" from the buttons on the bottom of the screen.

  11. The flashing process should begin.


    Illustration 18g06330517
    Popup box

  12. After reading and understanding the warning, click "OK" in the popup box labeled "Cat Electronic Technician".


    Illustration 19g06330518
    Flashing process screen

  13. The flashing process will continue on the screen shown in Illustration 19. Depending on the machine and software file the flash may take over 10 minutes and up to 45 minutes. The green progress bar will periodically stop. Allow the flash to continue.

    Note: If no progress has been made in 45 minutes, cancel the flash and restart the process.

  14. Once the flash has finished, this popup box will come up, click "Cat ET" to return to Cat ET.

  15. Repeat this process for all the other ECMs.

Engine Start Switch Troubleshooting

Table 3
Switch Status  Possible Cause  Resolution 
Engine startswitch is not illuminated  Engine start accessory power not on  Turn engine start switch ring to ON position 
Power management triggered Cycle engine start switch ring and try to restart 
Engine start switch is green  Starting component failure  Contact your Cat dealer 
Engine start switch is red  Machine interlock conditions not met  Hydraulic lock in LOCKED position 
Engine shut down without cycling start switch ring Cycle engine start switch ring and try restart 
Operator not authenticated (Passcode login) Add operator to machine authorized user list 
Switch operator from guest mode using display
Operator not authenticated (Bluetooth key) Add operator to machine authorized user list 
Replace key fob battery
Ensure more than 4.5 m (15 ft) from other Bluetooth equipped machine
Alternately login with display passcode or contact local Cat dealer
Operator not authenticated (Cat Fleet Management mobile app) Add operator to machine authorized user list 
Ensure more than 4.5 m (15 ft) from other Bluetooth equipped machine
Enable phone Bluetooth and connect Cat Fleet Management mobile app
Change Bluetooth system
enable status to enabled (Cat dealer)
Contact local Cat dealer if unable to see machine Bluetooth device

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