C9.3 Marine Auxiliary and Generator Set Engine Caterpillar


Exhaust Has Excessive Black Smoke

Usage:

C9.3 C93
Check for the following problems if there is excessive black exhaust smoke.

Note: Refer to Troubleshooting, "Cat ET Service Features" for information about service features.

Recommended Actions

Complete the procedure in the order in which the steps are listed.

Table 1
Troubleshooting Test Steps  Values  Results 

1. Diagnostic Codes

A. Check for any logged or active codes associated with high soot loading.
 

Codes
 

Result: There are no codes present.

Proceed to Test Step 2.


Result: There are codes present.

Repair: Troubleshoot the codes before continuing with this procedure.

If the problem is not resolved, proceed to Test Step 2.
 

2. Perform the Automatic Cylinder Cutout Test using Cat ET.
 

Cylinder Cutout Test
 

Result: The test was successful.

Proceed to Test Step 3.


Result: The test was not successful.

Repair: Diagnose the problem. Repair or replace damaged components.

If the problem is not resolved, proceed to Test Step 3.
 

3. Check for Boost Pressure Leaks
 

Leaks
 

Result: There are no leaks found.

Proceed to Test Step 4.

Result: There are leaks found.

Repair: Diagnose and repair the boost pressure leaks.

If the problem is not resolved, proceed to Test Step 4.
 

4. Inspect the Turbocharger

A. Check for boost pressure leaks.

Refer to Testing and Adjusting, "Turbocharger - Inspect" for additional information.
 

Turbocharger
 

Result: The turbocharger is not OK.

Repair: Replace the turbocharger.

Verify that the repair eliminated the problem.
 

If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).

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