Maintenance Interval Schedule
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.
Battery or Battery Cable - Disconnect
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Engine Storage Procedure - Check
Fuel System - Prime
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Check/Drain
Power Take-Off Clutch - Check
Walk-Around Inspection
PM Level 1 - Every
Coolant Sample (Level 1) - Obtain
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Engine Oil and Filter - Change
Fuel Tank Water and Sediment - Drain
Coolant Sample (Level 1) - Obtain
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Coolant Extender (ELC) - Add
Coolant Temperature Regulator - Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Fuel System Primary Filter - Replace
Fuel System Secondary Filter - Replace
Grounding Stud - Inspect/Clean/Tighten
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every
Aftercooler Core - Clean/Test
Engine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Fan Drive Bearing - Lubricate
Fuel Injector - Check
Every
Overhaul Considerations
The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
When Required
Battery - ReplaceBattery or Battery Cable - Disconnect
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Engine Storage Procedure - Check
Fuel System - Prime
Daily
Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Check/Drain
Power Take-Off Clutch - Check
Walk-Around Inspection
Every Week
Jacket Water Heater - CheckPM Level 1 - Every 17 700 km (11 000 miles) or 4150 L (1100 US gal) of Fuel or 250 Service Hours or 6 Months
Coolant Sample (Level 1) - Obtain
Initial 250 Service Hours
Engine Oil and Filter - ChangeEngine Valve Lash - Check
Engine Valve Rotators - Inspect
Every 250 Service Hours
Cooling System Supplemental Coolant Additive (SCA) - Test/AddEngine Oil and Filter - Change
Fuel Tank Water and Sediment - Drain
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - ObtainEvery 500 Service Hours
Belts - Inspect/Adjust/ReplaceCoolant Sample (Level 1) - Obtain
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every 500 Service Hours or 6 Months
Engine Protective Devices - CheckEvery 2000 Service Hours
Alternator - InspectEvery Year
Coolant Sample (Level 2) - ObtainEvery 3000 Service Hours or 3 Years
Coolant (DEAC) - ChangeCoolant Extender (ELC) - Add
Coolant Temperature Regulator - Replace
Every 8000 Service Hours or 3 Years
Driven Equipment - CheckEvery 12 000 Service Hours or 6 Years
Coolant (ELC) - ChangeEvery 14 400 L (3750 US gal) of Fuel or 250 Service Hours or 1 Year
Battery Electrolyte Level - CheckEngine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Fuel System Primary Filter - Replace
Fuel System Secondary Filter - Replace
Grounding Stud - Inspect/Clean/Tighten
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 114 000 L (30 000 US gal) of Fuel or 3000 Service Hours
Aftercooler Core - Clean/Test
Every 170 400 L (45 000 US gal) of Fuel or 3000 Service Hours
Crankshaft Vibration Damper - InspectEngine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Fan Drive Bearing - Lubricate
Fuel Injector - Check
Every 380 000 L (100 000 US gal) of Fuel or 10 000 Service Hours
Overhaul Considerations
Overhaul
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