2013/11/04 Caterpillar


New Boost Pressure Sensor Location Is Used for Certain 3512 Petroleum Engines {1408, 1439, 1917}

Usage:

TH48-E70 PLZ
Engine:
3512C (S/N: R1T1-UP)
Pumper:
SPF343C (S/N: RTX1-UP)
Petroleum Engine:
3512C (S/N: R1A1-UP; R1S1-UP)
Petroleum Power Train Package:
TH48-E80-3512CP (S/N: PLZ1-UP)

Description of Change: The new location used for the boost pressure sensor prevents condensation from building up on the sensor. Condensation on the sensor can cause false readings that can lead to over fueling or sensor failure.

Adaptable To: The 194-6724 Pressure Sensor Gp is being moved from the ECM bracket. The procedure below contains the procedure for moving the sensor.

Table 1 contains the part numbers required for this change. Table 2 contains the effective serial numbers.

Table 1
Item     Qty     Part Number     Part Description    
1     1     001-9440     Connector    
2     1     030-7946     Elbow    
3     1     0S-1594     Bolt    
4     1     117-0069     Sensor Mounting Block    
5     1     151-5145     Elbow    
6     1     194-6724     Pressure Sensor Gp    
7     1     278-0618     Hose As    
8     1     448-5023     Harness As    
9     1     5M-2894     Hard Washer    
10     3     6V-5048     O-Ring Seal    
11     1     9X-0262     Adapter    

Table 2
Effective Serial Numbers    
S/N:PLZ00213-UP    
S/N:R1A01864-UP    
S/N:R1S01370-UP    
S/N:R1T00127-UP    
S/N:RTX00895-UP    



    Illustration 1g03450739

  1. Disconnect the hose from the right angled fitting. Remove the fitting from the ECM bracket shown in Illustration 1.



    Illustration 2g03450938

  1. Disconnect Boost sensor from engine harness and ECM bracket.



    Illustration 3g03450962

  1. Remove coupler (A) from the boost sensor.



    Illustration 4g03451036

  1. Remove the previous hose from the intake manifold and install hose (7) .



    Illustration 5g03451041

  1. Remove bolt (B) from the bracket.



    Illustration 6g03451076

  1. Install sensor mounting block (4) using bolt (3) and washer (9) .



    Illustration 7g03451098

  1. Install adapter (1) into the mounting block. Install elbow (2) into the adapter and connect hose (7) .

  1. Install o-ring seal (10) onto elbow (5). Install the elbow into the mounting block and then install pressure sensor group (6) into elbow (5) .

  1. Install harness assembly (8) from the pressure sensor group to the main engine harness.

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