CAT Water Delivery System (WDS) and 785D WTR OEM Off-Highway Truck/Tractor Caterpillar


Water Cannon - Disassemble

Usage:

785D DMC

Disassembly Procedure

Start By:

  1. Remove the water cannon.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Mark parts as needed to aid in assembly. Plug all lines, hoses, and tubes. This action helps to prevent fluid loss and helps to keep contaminants from entering the system.

Note: Cleanliness is an important factor. Before the disassembly procedure is started, clean the exterior of the components to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times.




    Illustration 1g03391526

    Note: Use a suitable lifting device to move water cannon (1). The water cannon weighs approximately 26.7 kg (58.9 lb).

  1. Remove four bolts (2) from the non-rotating side of gear box housing (1) .

    Note: The disassemble and assemble procedure for the UP/DOWN gear box housing and the RIGHT/LEFT gear box housing are identical.

    Note: The rotating base tube is connected to the UP/DOWN gear box housing. The rotating nozzle tube is connected to the RIGHT/LEFT gear box housing. The two gear box housings are connected with a non-rotating tube (3) .




    Illustration 2g03391527

  1. Remove O-ring (4) and O-ring (5) from the flange of non-rotating tube (3) .



    Illustration 3g03391528

  1. Remove four bolts (6) .

  1. Remove motor (7) from gear box housing (1) .



    Illustration 4g03391529

  1. Remove O-ring (8). Remove five bolts (9) .

  1. Remove the adapter from motor (7) .



    Illustration 5g03391552

  1. Remove motor seal (10) .



    Illustration 6g03391553

  1. Remove four bolts (12). Remove worm drive gear (13) from gear box housing (1) .

    Note: Remove worm drive gear (13) by rotating the worm drive gear out of the ring gear. Hold the mounting plate securely while the worm gear shaft is being rotated.




    Illustration 7g03391559

  1. Remove four bolts (14) from the rotating tube side of gear box housing (1) .



    Illustration 8g03391560



    Illustration 9g03391571

    Note: Steel stops have a double hex head. Plastic plugs have a single hex head. Plastic plugs may be left in place.

  1. Remove one stop bolt (15) on each side of gear box housing (1) .

  1. Remove the ring gear assembly from gear box housing (1) .



    Illustration 10g03391561

  1. Remove three bolts (16). Remove ring gear (17).

  1. Remove Teflon seal (18) from each end of ring gear (17) .



    Illustration 11g03391572

  1. Remove O-rings (19) .

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