428-8745 Top End Engine Overhaul Foundational Kit for 3412C and 3412 Marine Engines{1000} Caterpillar


428-8745 Top End Engine Overhaul Foundational Kit for 3412C and 3412 Marine Engines{1000}

Usage:

3412 81Z
Engine:
3412 (S/N: 81Z1-UP)
3412C (S/N: 81Z1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: For more information, visit us at catmarinesupport.com.

Note: For access to our website, you can scan the QR code below with a QR enabled device.




Illustration 1g03335467

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Range     Parts Book Media     Disassembly and Assembly Media    
3412     9Y-1476     S/N:81Z05000-14500     SEBP2465     SENR2565    
3412C     9Y-1476     S/N:81Z14501-UP     SEBP2576    

Note: For ordering reference material contact your local Cat dealer.

3412 and 3412C 428-8745 Top End Overhaul Kit Consist

Table 2
428-8745 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
219-6544     After Cooler and Lines Gasket Kit     1    
419-8601     Single Cylinder Head Gasket Kit     2    
419-9849     Fuel System Gasket Kit     1    
420-8545     Oil Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
2N-2766     Locknut     24    
3D-2824     O-Ring Seal     1    
4H-9541     Gasket     1    
4L-8337     O-Ring Seal     2    
5S-1188     O-Ring Seal     2    
6L-8562     Taperlock Stud     4    
8M-2296     Full Nut     4    
106-1792     Taperlock Stud     24    
245-8342     Gasket     1    
248-5513     Temperature Regulator     2    
305-6843     Guide Spring     24    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 2 for location of gasket kits.

3412C Engine Gasket Kit Locations




Illustration 2g03377496

(1) Aftercooler and Lines ( 219-6544 Gasket Kit )

(2) Single Cylinder Head ( 419-8601 Gasket Kit )

(3) Fuel System ( 419-9849 Gasket Kit )

(4) Oil Cooler and Lines ( 420-8545 Gasket Kit )

Gasket Kit Consists

Aftercooler and Lines (219-6544 Gasket Kit)

Table 3
219-6544 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3J-7354     O-Ring Seal     1    
4N-2564     Gasket     1    
4N-4307     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     3    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    
118-7214     O-Ring Seal     1    
245-8342     Gasket     2    

Refer to Illustration 2.

Single Cylinder Head (419-8601 Gasket Kit)

Table 4
419-8601 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1J-9671     O-Ring Seal     1    
3E-6772     Seal     24    
3K-0360     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4N-1156     Regulator Cover Gasket     1    
4N-1918     Wound Gasket     2    
4N-4307     Gasket     1    
4N-6295     Return Sleeve     1    
4N-7253     Chamber Gasket     6    
5P-5678     Seal     7M    
5P-8119     O-Ring Seal     6    
5P-8356     O-Ring Seal     2    
6V-3831     O-Ring Seal     1    
7C-0307     Gasket     8    
7L-4774     O-Ring Seal     6    
7M-7273     Gasket     1    
8H-9204     Felt Washer     6    
8L-2779     O-Ring Seal     6    
9F-7450     Gasket     1    
9L-6924     Gasket     2    
109-0072     O-Ring Seal     5    
109-0076     O-Ring Seal     4    
112-3258     O-Ring Seal     2    
112-3540     O-Ring Seal     1    
114-4427     O-Ring Seal     1    
126-2702     Integral Seal     1    
129-9452     Exhaust Manifold Gasket     6    
198-6068     Integral Seal     1    
214-7568     O-Ring Seal     1    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
272-2583     O-Ring Seal     3    

Refer to Illustration 2.

Fuel System (419-9849 Gasket Kit)

Table 5
419-9849 Gasket Kit (Fuel System)    
Part Number     Part Name     Qty    
1J-9671     O-Ring Seal     1    
1P-0436     Gasket     1    
1S-0004     O-Ring Seal     2    
2M-2489     Lip Type Seal     2    
3D-2824     O-Ring Seal     4    
3J-1907     O-Ring Seal     2    
3J-7354     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
4M-8303     O-Ring Seal     1    
4N-1104     Gasket     1    
4N-1105     Gasket     1    
4N-1636     Gasket     1    
4N-1868     Gasket     1    
4N-7465     Gasket     1    
5P-8119     O-Ring Seal     12    
6J-2419     O-Ring Seal     1    
6L-3528     Gasket     1    
6N-2508     Gasket     1    
6N-2645     Gasket     1    
6V-4314     O-Ring Seal     1    
6V-8977     Lip Type Seal     1    
7J-0204     O-Ring Seal     1    
7W-4482     Washer     1    
8H-9204     Felt Washer     12    
8L-2779     O-Ring Seal     8    
8L-2786     O-Ring Seal     4    
8L-3873     Gasket     1    
8S-5388     Gasket     1    
9L-9098     Carbon Stop Seal     1    
9X-7378     O-Ring Seal     1    
114-3362     O-Ring Seal     1    
114-8718     O-Ring Seal     12    
214-7568     O-Ring Seal     11    
271-2489     Washer Seal     1    

Refer to Illustration 2.

Oil Cooler and Lines (420-8545 Gasket Kit)

Table 6
420-8545 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
3P-0650     O-Ring Seal     3    
4N-0865     Gasket     1    
4N-1156     Regulator Cover Gasket     4    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
4P-8881     Gasket     1    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     1    
7C-0307     Gasket     2    
8S-5543     Gasket     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
109-0077     O-Ring Seal     2    
234-8937     Integral Seal     1    
343-8888     Gasket     2    

Refer to Illustration 2.

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