C32 Power Module Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. Maintenance includes all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Batteries - Replace
Battery - Recycle
Battery or Battery Cable - Disconnect
Engine - Clean
Fuel System - Prime
Generator - Dry
Generator Bearing - Lubricate
Generator Set - Test
Varistor - Test
Winding - Test

Daily

Engine Oil Level - Check
Generator Load - Check
Power Factor - Check
Walk-Around Inspection

Every Week

Air Inlet Filter - Check
Battery Charger - Check
Battery Electrolyte Level - Check
Cooling System Coolant Level - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Generator - Inspect
Generator Lead (Flat Braided Cable) - Check
Jacket Water Heater - Check
Space Heater - Check
Standby Generator Set Maintenance Recommendations
Stator Winding Temperature - Measure/Record
Voltage and Frequency - Check

Every 6 Months

Belts - Inspect/Adjust/Replace
Generator Lead (Round Cable) - Check
Heat Shield - Inspect/Replace
Stator Lead - Check

Every Year

Alternator - Inspect
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Coolant Sample (Level 2) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Mounts - Check
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Engine Valve Lash - Inspect/Adjust
Fan Drive Bearing - Lubricate
Fuel Injector - Inspect/Adjust
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Generator Bearing - Inspect
Generator Set Vibration - Test/Record
Hoses and Clamps - Inspect/Replace
Insulation - Test
Prelube Pump - Inspect
Radiator - Clean
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Water Pump - Inspect

Every 3 Years

Cooling System Water Temperature Regulator - Replace
Rotating Rectifier - Check
Turbocharger - Inspect

Every 3000 Service Hours or 3 Years

Cooling System Coolant (DEAC) - Change

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Overhaul

Overhaul Considerations

Commissioning

Generator Bearing Temperature - Test/Record
Generator Set Alignment - Check