Instructions For Installing The Window On Some Generator Set Enclosures{7274, 7310} Caterpillar


Instructions For Installing The Window On Some Generator Set Enclosures{7274, 7310}

Usage:

3456 C3G
Generator Set:
3406C GEN SET (S/N: C5G1-UP)
3456 GEN SET (S/N: C3G1-UP)
3456 GEN SET (S/N: C4G1-UP)
C15 GEN SET (S/N: C5E1-UP)
C15 GEN SET (S/N: C5H1-UP)
C18 GEN SET (S/N: STD1-UP; STM1-UP; EKW1-UP)
C27 GEN SET (S/N: DWB1-UP)
C9 GEN SET (S/N: C9E1-UP)

Introduction

There is an improved 237-5070 Window that is now available through Caterpillar service parts. The window is now constructed from a high grade polycarbonate material.

Note: When you are installing the window, a solution of soapy water is the only approved lubricant.

Important Safety Information

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method or operating technique that is not specifically recommended by Caterpillar is used, you must ensure that it is safe for you and for other people to use.

You should ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance or the repair procedures that are used.

Required Parts

Note: Each seal will require 200cm in order to complete the job.

Note: The installation tool for the window seal insert is available as an OEM aftermarket tool. The installation tool can be purchased from the following company:

Lisle Corporation
813 E. Main Street, Clarinda, IA 51632
(712) 542-5101

The following is a list of tools that are needed from the Lisle Corporation:

  • The part number for the installation tool is 47000.

  • The part number for the standard tip is 47040.

  • The part number for the dodge tip is 47030.

Installation Procedure

Note: The door of the enclosure must be removed in order to change the window on enclosures that are high off of the ground.

Perform the following procedure:

  1. In order to remove the old window and the old window seal, you must first remove the inside window seal from the inside of the door.



    Illustration 1g02005580

  1. Start along the side or the top of the window opening. Fit the 237-5071 Seal into the window opening. Verify that the face of the seal which receives the 237-5072 Seal insert is on the same side as the interior door. Continue installing the seal around the perimeter of the window opening. Cut the seal in order to slightly overlap the starting point of the window opening. Bring the ends of seal together and force the ends over the panel. This will ensure a tight joint. Refer to Illustration 1.



    Illustration 2g02005654

  1. Apply a solution of soapy water from a spray bottle to the locking lip and window channel. This procedure will ease the entry of the glass. Also, this procedure will prevent possible cutting of the rubber gasket. In addition, this procedure will facilitate the insertion of the locking tool and final locking operation. Refer to Illustration 2.



    Illustration 3g02005694



    Illustration 4g02005701

  1. Start in a lower corner and insert the window into the channel as far as the panel will go without being forced. Lift the lip of the channel for the glass by using the 5P-1720 Seal Pick tool so that the window slips easily into the channel. The tool is applied in a direction which is parallel with the surface of the window. The seal pick is used to pull up the seal material. Use caution as the seal pick can damage the seal. Refer to Illustration 3 and Illustration 4.



    Illustration 5g02005775



    Illustration 6g02005776

  1. Once the window has been fully installed into the 237-5071 Seal , begin installing the 237-5072 Seal insert. The 237-5072 Seal insert is installed into the 237-5071 Seal groove that is located on the interior side of the window. Use the installation tool for the window seal insert to secure the seal in place. The installation tool for the window seal insert should not come into contact with the surface of the window. Refer to Illustration 5 and Illustration 6. The complete assembly will provide a proper weatherproof window.



    Illustration 7g02005795

  1. Once the window is installed, reinstall the enclosure door onto the enclosure.

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