320 Variable Gauge OEM Undercarriage Hydraulic System Caterpillar


Relief Valve (Travel Motor) - Test and Adjust - VH Undercarriage

Usage:

OEMS D1M

Table 1
Required Tools    
Tool     Part Number     Description     Qty    
A     8T-0861     Pressure Gauge (
60000 kPa (8700 psi))    
2    
B     8T-4834     Tee     2    
C     5K-9090     O-ring     2    
D     3J-1907     O-ring     2    
E     3Y-2888     Connector     2    
F     177-7860     Hose assembly     2    
G     4M-5317     Bushing     2    
H     3F-2779     Coupling     2    

  1. Position the machine on level ground.

  1. Stop the engine.



    Illustration 1g01943670

    Left travel motor

    (1) Line

    (2) Fitting

    (3) Line

    (4) Fitting

  1. Disconnect line (1) from fitting (2) and line (3) from fitting (4) .

  1. Connect pressure gauge (A) to fitting (2) by using tools (B), (C), (D), (E), (F), (G), and (H). Use this pressure gauge to monitor the relief valve pressure setting of the left travel motor for forward travel.

  1. Connect line (1) to tool (B) .

  1. Connect pressure gauge (A) to fitting (4) by using tools (B), (C), (D), (E), (F), (G), and (H). Use this pressure gauge to monitor the relief valve pressure setting of the left travel motor for reverse travel.

  1. Connect line (3) to tool (B) .



    Illustration 2g01622165

    Sprocket (left track)

    (5) Sprocket

    (6) Track block

  1. Place a track block (6) in sprocket (5) in order to block forward left travel. Refer to Illustration 2.

  1. Start the engine.

  1. Place the machine controls at the following settings: engine speed dial "10" and AEC switch OFF.

  1. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).



    Illustration 3g01943804

    Travel control valve (left side)

    (7) Locknut

    (8) Adjustment screw

    (9) Relief valve (forward left travel)

    (10) Relief valve (reverse left travel)

    (11) Locknut

    (12) Adjustment screw

  1. Slowly move the left travel control lever to full FORWARD position and check the pressure gauge reading at fitting (2). The pressure setting of relief valve (9) should be 35000 kPa (5100 psi).

  1. Return the left travel control lever to the NEUTRAL position.

  1. In order to adjust relief valve (9), loosen locknut (7) and turn adjustment screw (8) until the pressure gauge reading at the pressure tap for the idler pump is 35000 kPa (5100 psi).

    Note: Turn adjustment screw (8) clockwise in order to increase the pressure. Turn adjustment screw (8) counterclockwise in order to decrease the pressure.

    Note: Always make final pressure adjustment on pressure rise.

  1. Tighten locknut (7) .

  1. Place track block assembly (6) in sprocket (5) in order to block reverse left travel.

  1. Slowly move the left travel lever to full REVERSE position and check the pressure gauge reading at fitting (4). The pressure setting of relief valve (10) should be 35000 kPa (5100 psi).

  1. Return the left travel control lever to the NEUTRAL position.

  1. In order to adjust relief valve (10), loosen locknut (11) and turn adjustment screw (12) until the pressure gauge reading at the pressure tap for the idler pump is 35000 kPa (5100 psi).

    Note: Turn adjustment screw (12) clockwise in order to increase the pressure. Turn adjustment screw (12) counterclockwise in order to decrease the pressure.

    Note: Always make final pressure adjustments on pressure rise.

  1. Tighten locknut (11) .

  1. Stop the engine.

  1. Remove track block (6) from sprocket (5) .

  1. Remove the pressure gauges and test fittings from fitting (2) and fitting (4) .

  1. Reinstall line (1) onto fitting (2) and line (3) onto fitting (4) .

    Note: In order to adjust the relief valves on the right travel motor, place stopper (6) in the sprocket for right travel. Use the pressure gauges in order to monitor the relief valve pressure settings for the right travel motor. Adjust the relief valves on the right travel motor in the same manner as the adjustment for the left travel motor.

Caterpillar Information System:

Undercarriage Reconditioning Bulletin Contents {0374, 4150} Undercarriage Reconditioning Bulletin Contents {0374, 4150}
G3304B and G3306B Engines Accessory Drive - Assemble
320 Variable Gauge OEM Undercarriage Hydraulic System Cylinder Speed - Check - VM Undercarriage
320 Variable Gauge OEM Undercarriage Hydraulic System Cylinder Speed - Check - VH Undercarriage
793F Off-Highway Truck Engine Starting
793F Off-Highway Truck Before Starting Engine
G3304B and G3306B Engines Connecting Rod - Inspect
G3304B and G3306B Engines Engine Oil Pressure - Test
G3304B and G3306B Engines Accessory Drive - Disassemble
320 Variable Gauge OEM Undercarriage Hydraulic System Travel on Level Ground - Test - VM Undercarriage
320 Variable Gauge OEM Undercarriage Hydraulic System Travel on Level Ground - Test - VH Undercarriage
G3304B and G3306B Engines Accessory Drive - Remove and Install
G3304B and G3306B Engines Engine Valve Lash - Inspect/Adjust
320 Variable Gauge OEM Undercarriage Hydraulic System Pressure Reducing Valve (Travel Parking Brake) - Test and Adjust
320 Variable Gauge OEM Undercarriage Hydraulic System Specifications - VH Undercarriage
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3013 - FMI 03
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3013 - FMI 04
789D, 793F, and 797F Off-Highway Truck Monitoring System MID 053 - CID 0296 - FMI 14
2009/06/15 G3512 and G3516 Upgrade for Enhanced Performance and Reliability of Engines with Electronic Ignition Systems (EIS) that Are Rated at 1200 or 1400 rpm {1901, 1902, 1920}
793F and 793F CMD Off-Highway Truck Braking System Solenoid Valve (Brake Accumulator Purge)
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3381 - FMI 03
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3381 - FMI 04
C175 Generator Sets Sound Information
C15 and C18 Petroleum Generator Sets Fuel Injector - Inspect/Adjust
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.