C18 Industrial Engine Caterpillar


Inlet Air Temperature Is High

Usage:

C18 NBB
Use this procedure in order to troubleshoot a high inlet air temperature, or use this procedure if one of the following event codes is active. Refer to Troubleshooting, "Event Codes" for information about event codes and the default trip points for these codes. You must access the monitoring system on Caterpillar Electronic Technician (ET) in order to view the current trip points for these codes. For information on the engine monitoring system, refer to Troubleshooting, "Engine Monitoring System".

Table 1
Event Code    
Code     Conditions which Generate this Code     System Response    
E539(1) High Intake Manifold Air Temperature     The intake manifold air temperature is above the trip point for the delay time.     The code is logged.    
E539(2) High Intake Manifold Air Temperature     The derate is three percent for every degree over the trip point.
The maximum derate is 20 percent.
The code is logged.
E539(3) High Intake Manifold Air Temperature    

Probable Causes

High Ambient Air Temperature

  • High ambient air temperature

High Coolant Temperature

  • Coolant temperature

High Inlet Air Restriction and/or High Altitude

  • Inlet air restriction

  • High altitude

Faulty Inlet Air Temperature Sensor and/or Circuit

  • Inlet air temperature sensor and/or circuit

Insufficient Flow of Cooling Water Through the Aftercooler

  • Sufficient flow of cooling water through the aftercooler

Insufficient Flow of Air Through the Aftercooler

  • Sufficient flow of air through the aftercooler

Recommended Repairs

High Ambient Air Temperature

Determine if the ambient air temperature is within the design specifications for the cooling system.

Determine the cause of the high air temperature. Make corrections, when possible.

Coolant Temperature

Refer to Troubleshooting, "Coolant Temperature Is High".

Inlet Air Restriction

When inlet air pressure is low, the turbocharger works harder in order to achieve the desired inlet air pressure. This increases inlet air temperature.

Measure the inlet air pressure while the engine is operating under load. For specific data, refer to the Technical Marketing Information for the engine.

Check for plugged air filters. Check for obstructions to the air inlet.

Replace the air filters and/or remove the obstruction from the air inlet.

High Altitude

Make sure that the settings for the engine are correct for the altitude.

Inlet Manifold Air Temperature Sensor

Allow the sensor to cool. Remove the sensor. Compare the reading for the inlet air temperature and the ambient air temperature. The sensor is OK if the readings are approximately equal.

If the readings are not approximately equal, switch the sensor with a sensor that is known to be good. Replace any faulty components.

Refer to Troubleshooting, "Sensor Signal (Analog, Passive) - Test" for additional information.

Sufficient Flow of Cooling Water Through the Aftercooler

Check the inlet temperature of the coolant for the aftercooler. Compare the reading to the regulated temperature. If the temperature is OK, check the outlet temperature of the coolant. A high temperature differential indicates an insufficient flow rate.

If there is a high differential between the inlet temperature and the outlet temperature of the coolant for the aftercooler, perform the following procedures:

  • Check the water circuit of the aftercooler for obstructions.

  • Check the pump for proper operation.

  • Make repairs, if necessary.

Sufficient Flow of Air Through the Aftercooler

Determine the pressure differential of the inlet air across the aftercooler. For specific data, refer to the Technical Marketing Information for the engine.

If the pressure differential of the air across the aftercooler does not match the specifications, clean the aftercooler.

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