980H Wheel Loader Machine Systems Caterpillar


Counterweight - Remove and Install

Usage:

980H PF8

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
421-5663  Lifting Eye Assembly 

------ WARNING! ------

Personal injury or death can occur from a counterweight falling during removal or installation.

Do not allow personnel under or around the counterweight during removal or installation.

Make sure that the lifting device is in good condition and is capable of handling the weight of the counterweight.




    Illustration 1g03499621

  1. Position a suitable lift truck under counterweight (1). The weight of counterweight (1) is approximately 1021 kg (2250 lb).

  2. Remove bolts (2) and the washers. Use the suitable lift truck in order to remove counterweight (1).


    Illustration 2g03499736

  3. Remove bolts (3).


    Illustration 3g03499696

  4. Attach Tooling (A) and a suitable lifting device to counterweight (4). The weight of counterweight (4) is approximately 1354 kg (2985 lb).


    Illustration 4g03499676

  5. Remove screws (5) and remove light assembly (6). Disconnect harness assembly (7) (not shown). Repeat this step for the opposite side of the machine.


    Illustration 5g03500265


    Illustration 6g03500658

  6. Remove pin (8). Remove bolts (9) and the washers. Use Tooling (A) and the suitable lifting device in order to move counterweight (4) away from the machine.

    Note: Be sure that harness assembly (7) does not catch on anything during the process of moving counterweight (4) away from the machine.

  7. Lower counterweight (4) to the ground.

Installation Procedure

  1. Install counterweight (4) and counterweight (1) in the reverse order of removal.

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