904H Compact Wheel Loader Caterpillar


Operator Controls

Usage:

904H H4T
Note: Your machine may not be equipped with all of the controls that are discussed in this topic.


Illustration 1g01543673

904H Cab

(1) Coolant Temperature

(2) Steering Control

(3) Fuel Level

(4) Front Window Wiper

(5) Front Window Washer

(6) Rear Window Wiper and Washer

(7) Directional Turn Signals

(8) Engine Start Switch

(9) Creeper Control

(10) Work Tool Control (Joystick)

(11) Hydraulic Shutoff Control

(12) Work Tool Coupler Control

(13) Rear Window Defroster

(14) Work Tool Positioner Control

(15) Ride Control

(16) Speed Control

(17) Temperature Control

(18) Air Conditioner Control

(19) Fan Control

(20) Accelerator Control

(21) Service Brake

(22) Parking Brake Control

(23) Power Receptacle (12 Volt)

(24) Service Hour Meter

(25) Horn

(26) Roading Lights

(27) High Beams

(28) Front Work Lights and Rear Work Lights

(29) Differential Lock

Engine Coolant Temperature (1)


Engine Coolant Temperature - The needle in the red range indicates excessive engine coolant temperature.

Steering Control (2)


Steering Control

Fuel Level (3)


Fuel Level - The needle in the yellow range indicates low fuel.

Front Window Wiper (4)


Front Window Wiper - Press the right side of the switch to the middle position for low speed. Press the switch all the way to the right for high speed.

Front Window Washer (5)


Front Window Washer - Press the right side of the switch in order to activate the window washer.

Rear Window Wiper/Washer (6)


Rear Window Wiper - Press the right side of the switch to the middle position for low speed. Press the switch all the way to the right in order to activate the washer.

Directional Turn Signals (7)


Directional Turn Signals - Push the lever upward in order to signal a left turn. Pull the lever downward in order to signal a right turn.

Engine Start Switch (8)

Engine Start Switch - Refer to Operation and Maintenance Manual, "Engine Starting" for details on starting the engine.


OFF


ON


START

Creeper Control (9)

Creeper Control - The creeper control allows speed control from startup speed to full speed. Push the lever forward in order to increase speed. Pull the lever backward in order to decrease speed.

Joystick Control (10)




Illustration 2g01549060

HOLD - The joystick will return to the CENTER position when the joystick is released. The work tool will stop moving.

TILT BACK (A) - Move the joystick to the left.

LOWER (B) - Push the joystick forward.

FLOAT (C) - Push the joystick forward into the detent position. The work tool will follow the contour of the ground.

DUMP (D) - Move the joystick to the right.

Rapid DUMP (D1) - Move the joystick to the right.

RAISE (E) - Pull the joystick backward.




Illustration 3g01549064

(30) Auxiliary Hydraulics

(31) Transmission Control

Auxiliary Hydraulic Control 30




Illustration 4g01449626

(F) Forward

(R) Reverse

(A1) Auxiliary 1

(A2) Auxiliary 2




Illustration 5g02883716

Auxiliary Hydraulic Control (30) - This control provides hydraulic oil flow to the auxiliary hydraulic connections on the loader arm. Move the control (A1) downward in order to provide flow to the lower connection (K) . Move the control (A2) upward in order to provide flow to the upper auxiliary hydraulic connection (J) . The auxiliary hydraulic control is a proportional control. Hydraulic flow will vary depending on movement of the control.

Transmission Control (31)

Forward - Press the top of the switch in order to put the transmission in forward gear.

Reverse - Press the bottom of the switch in order to put the transmission in reverse gear.

Hydraulic Shutoff Control (11)


Hydraulic Shutoff Control - Press the top of the switch in order to turn on the hydraulics for the loader. Press the bottom of the switch in order to turn off the hydraulics for the loader. Before you road the machine, turn off the hydraulics for the loader.

Work Tool Coupler Control (12)

Work Tool Coupler Control - This control enables the movement of the coupler pins. This control disables the movement of the coupler pins.


UNLOCKED - Slide the red button backward and push down on the top of the switch in order to disengage the coupler pins.


LOCKED - Press the bottom of the switch to the LOCKED position in order to engage the coupler pins. In the LOCKED position, the coupler pins cannot be disengaged.

Operation and Maintenance Manual, "Work Tool Coupler Operation"

Rear Window Defroster (13)


Rear Window Defroster - Press the top of the switch and release the switch in order to activate the rear window defroster. The rear window defroster is controlled by a timer.

Work Tool Positioner Control (14)


Work Tool Positioner Control - The work tool positioner allows the operator to return the work tool to a preset angle after the load has been dumped.

  • Press the top of the switch in order to turn the Work Tool Positioner Control ON.

  • In order to return the work tool to the preset position, press the button (35) that is located on the joystick.

Note: The work tool will stop moving if the switch is pressed for a second time. The work tool will restart movement when the switch is pressed again.

Ride Control (15)

Ride Control - Ride Control assists in smoothing the ride of the machine. Travel over rough terrain causes bucket movement. The ride control system uses the lift cylinders as shock absorbers. The forces from the bucket are dampened.


Ride Control - Press the top of the switch in order to activate ride control.

Speed Control (16)

Speed Control - This switch controls the maximum speed of the machine.


Fast Speed - Press the top of the switch.


Slow Speed - Press the bottom of the switch.

Temperature Control (17)


Temperature Control - Turn the knob to the left to COOL. Turn the knob to the right to WARM.

Air Conditioner Control (18)


Air Conditioner Control - Press the top of the switch in order to activate the air conditioner.

Fan Control (19)


Fan Control

HIGH - Press the front of the switch for high fan speed.

OFF - Move the switch to the center position in order to stop the fan.

LOW - Press the back of the switch for low fan speed.

Accelerator Control (20)


Accelerator Control - Push down on the pedal in order to increase the engine speed.

Governor Control




Illustration 6g01549173

Pull the lever in order to increase speed.

Push the lever in order to decrease speed.

Service Brake (21)


Service Brake - Use the service brake to slow down the machine ground speed for normal braking.

Parking Brake Control (22)


Parking Brake Control - Pull up on the parking brake lever in order to engage the parking brake. The hydrostatic drive will shift to NEUTRAL. Push the button on top of the parking brake lever. Lower the lever in order to release the brake.

Electrical Power Receptacle (23)


Power Receptacle (12 volt)

Service Hour Meter (24)


Service Hour Meter - The service hour meter should be used to determine service hour maintenance intervals.

Horn (25)


Horn - Depress the horn button in order to sound the horn.

Roading Lights (26)


Roading Lights - Press the left side of the switch to the middle position in order to activate the position lights and the instrument panel lights. Press the switch all the way to the left in order to turn on the roading lights.

High Beams (27)


High Beams - Press the left side of the switch in order to activate the high beams of the roading lights.

Front Work Lights and Rear Work Lights (28)


Front Work Lights and Rear Work Lights - Press the left side of the switch to the middle position in order to turn on the front work lights. Press the switch all the way to the left in order to turn on the front work lights and the rear work lights.

Differential Lock Control (29)


NOTICE

To prevent damage to the differential, do not engage the differential lock control at running conditions.

Do not turn machine with differential lock engaged.

Do not engage the differential lock control while one wheel is spinning. Decrease engine rpm until the wheel stops spinning. Anticipate using the differential lock before wheel slippage occurs.

In areas of high resistance, it may be necessary to turn the machine slightly in order to aid in unlocking the differential lock. Decreasing the engine rpm may also be helpful.



LOCKED - Push the floor switch in order to lock the differential. When the differential is locked, an indicator light will illuminate on the front dash. The differential lock will help to prevent wheel slippage. Use the differential lock when you grade on soft ground or on wet ground. Engage the differential lock only when the wheels are not slipping.


UNLOCKED - Release the floor switch in order to unlock the differential.

Lock the differential in order to increase the traction, as required.

Make sure that the differential is unlocked when you turn the machine or when you articulate the machine. Also, make sure that the differential is unlocked when you are roading the machine.


NOTICE

Use of the differential lock when turning, articulating or roading may cause drive train component damage.


When one of the tandem wheels encounters loose surfaces or slippery surfaces, the differential lock will provide maximum traction. Wheel spin is minimized. Any excessive uncontrolled wheel spin can cause accelerated wear on certain components of the drive train. There is inadequate lubrication while the wheel is spinning.

Do not engage differential lock control while one wheel is spinning. Decrease engine rpm until the wheel stops spinning. Anticipate using the differential lock before wheel slippage occurs.

Controls under the steering wheel




Illustration 7g01543773

(32) Hazard Flashers

(33) Rotating Beacon

(34) Starting Aid

(35) Continuous Flow Control

(36) Auxiliary Circuit Control

(37) Auxiliary Hydraulic Control

Hazard Flashers (32)


Hazard Flashers - Pressing the left side of the switch will cause the turn signal lights to flash continuously.

Rotating Beacon (33)


Rotating Beacon - Press the left side of the switch in order to turn on the rotating beacon.

Starting Aid (34)


Starting Aid - Refer to Operation and Maintenance Manual, "Engine Starting" for the correct starting procedure with the glow plugs.

Continuous Flow Control (35)


Continuous Flow Control - The continuous flow control supplies continuous flow of hydraulic fluid to the auxiliary hydraulic circuit without continuously holding the auxiliary hydraulic control. Move the auxiliary hydraulic switch to the desired flow rate. Press on the right side of the continuous flow switch. Immediately release the auxiliary hydraulic switch after you release the continuous flow switch. The continuous flow function will be activated if the operator releases the auxiliary hydraulic switch within one second of releasing the continuous flow switch. Press on either the auxiliary hydraulic control or the continuous flow switch in order to stop the flow to the auxiliary circuit.

Auxiliary Circuit Control (36)


Auxiliary Circuit Control - This control provides continuous electrical power to the electrical connector (L) on the loader arm. The fifth function that is required on some work tools is activated. Press the right side of the switch in order to turn on electrical power. Press the left side of the switch in order to turn off electrical power.

Auxiliary Hydraulic Control (C1/C2) (37)




Illustration 8g02883716



Illustration 9g01155142

Detail of electrical connector (L)

This control provides electrical power in order to control a three-position diverter valve that is located on some work tools.

(C1) Press the right side of the switch and hold the switch in order to send power to the pin (C) .

(C2) Press the left side of the switch and hold the switch in order to send power to the pin (D) .

Release the switch in order to deactivate the control.

Operator Information

To prevent injury, make sure that no people are working on the machine or near the machine. To prevent injury, keep the machine under control at all times.

Reduce engine speed when you maneuver in tight quarters or when you are going over a hill.

Select the necessary travel speed before you start downgrade. Do not change travel speed while you are going downhill.

When you go downgrade, use the same speed to go upgrade.

Do not allow the engine to overspeed when you go downhill. Use the service brake to reduce engine overspeed when you go downhill.

When the load will be pushing the machine, put the speed control in SLOW speed before you start downhill.

  • Adjust the operator seat.

  • Fasten the seat belt.

  • Raise the work tools in order to negotiate any obstacles.

  • Push down on the service brake in order to prevent the machine from moving.

  • Release the parking brake.

  • Push the direction control switch for the desired direction.

  • Release the service brake.

  • Push down on the accelerator pedal until you achieve the desired engine speed.

  • Drive the machine forward for the best visibility and for the best control.

Note: For operator comfort, stop the machine before any directional shifts are made. For maximum life of the power train components, stop the machine before any directional shifts are made.

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