IT38H Integrated Toolcarrier and 938H Wheel Loader Engine Supplement Caterpillar


Cooling System Package (Radiator, Fan, Aftercooler, Oil Cooler) - Install

Usage:

938H JKM

Installation Procedure




    Illustration 1g01340401



    Illustration 2g01340453

  1. Attach Tooling (A) and a suitable lifting device to cooling system package (33) . The weight of cooling system package (33) is approximately 283 kg (625 lb).

  1. Use the suitable lifting device in order to install cooling system package (33) . Install bolts (34) to each side of cooling package (33) .



    Illustration 3g01340400

  1. Connect harness assembly (32) .



    Illustration 4g01340399

    Note: Install ATAAC tube (31) so that a minimum of 10 mm (0.39 inch) is maintained between the ATAAC tube (31) and the washer for the left rear engine mount.

  1. Slide hose (29) off tube (31) into position. Tighten clamps (30) .



    Illustration 5g01340398

  1. Connect clip (28) .



    Illustration 6g01340360

  1. Connect clip (26) and hose (27) .



    Illustration 7g01340358

  1. Install oil filler cap (23) . Pull grommets (24) and (25) through the radiator shroud into position.



    Illustration 8g01340355

  1. Install bracket (22) .



    Illustration 9g01340354

  1. Pull hose (21) through the radiator shroud. Connect hose (21) to the bottom of the expansion tank.



    Illustration 10g01340352

  1. Connect clips (19) and (20) .



    Illustration 11g01340349

  1. Connect hose assemblies (17) and (18) .



    Illustration 12g01340285

  1. Slide hose (15) off tube (13) into position. Tighten clamps (14) and (16) .



    Illustration 13g01340282

  1. Slide hose (11) off tube (9) into position. Tighten clamps (10) and (12) .



    Illustration 14g01340276

  1. Connect hose assembly (8) .



    Illustration 15g01340237

  1. Connect hose assemblies (6) and (7) to the fuel cooler.



    Illustration 16g01340225

  1. Position refrigerant condenser (5) and install bolts (4) .



    Illustration 17g01340223

  1. Engage latch (3) .



    Illustration 18g01340221

  1. Connect hose assemblies (1) and (2) .

  1. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".

End By: Install the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".

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