Flywheel Housing - Remove and Install
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 138-7574 | Link Bracket | 2 |
B | - | Guide Stud 1/2 - 13 NC by 5 inch |
2 |
Start By:
- Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove".
- Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
- Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
- Remove the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install".
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NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Disconnect tube assemblies (1) and (2).
- Disconnect hose assemblies (3) and (4).
- Remove two bolts (6) from flywheel housing (5) and install Tooling (B).
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Illustration 2 g01203386 - Attach Tooling (A) and a suitable lifting device to flywheel housing (5). The weight of flywheel housing (5) is approximately
97 kg (214 lb) . - Remove remaining bolts (6). Remove flywheel housing (5) and the gasket from the rear flywheel housing.
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Illustration 1 | g01203383 |
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 138-7574 | Link Bracket | 2 |
B | - | Guide Stud 1/2 - 13 NC by 5 inch |
2 |
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NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install Tooling (B) in the cylinder block.
- Attach Tooling (A) and a suitable lifting device to flywheel housing (5). The weight of flywheel housing (5) is approximately
97 kg (214 lb) . - Position the gasket and flywheel housing (5) on the rear housing. Install bolts (6).
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Illustration 4 g01187414 - Tighten the bolts, as follows:
- In a numerical sequence, tighten Bolt (1) through Bolt (2) to a torque of
55 ± 10 N·m (41 ± 7 lb ft) . - In a numerical sequence, tighten Bolt (3) through Bolt (10) to a torque of
135 ± 20 N·m (100 ± 15 lb ft) . - In a numerical sequence, tighten Bolt (11) through Bolt (34) to a torque of
47 ± 9 N·m (35 ± 7 lb ft) .
Show/hide tableIllustration 5 g01203383 - In a numerical sequence, tighten Bolt (1) through Bolt (2) to a torque of
- Remove Tooling (B) and install remaining bolts (6) to flywheel housing (5).
- Connect hose assemblies (3) and (4).
- Connect tube assemblies (1) and (2).
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Illustration 3 | g01203386 |
End By:
- Install the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install".
- Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
- Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
- Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install".
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