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826H Landfill Compactor, 825H Soil Compactor and 824H Wheel Dozer Engine Supplement Caterpillar


Engine - Install

Usage:

824H ASX

Installation Procedure

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Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-9203     Lever Puller     1    
143-8695 Shackle     1    
143-8698 Spool     1    
208-5040 Bar     1    
6V-3145 Load Leveler     1    

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

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    Illustration 1g01081819

  1. Install Tooling (A) and a suitable lifting device to the engine, as shown.

  1. Install the engine. The weight of the engine is approximately 1815 kg (4001 lb).
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    Illustration 2g01081821

  1. Install bolts (34) that hold the engine to the torque converter.
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    Illustration 3g01081792

  1. Install bolts (33) .

  1. Remove Tooling (A) .

  1. Install harness assembly (32) and clips (31) .
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    Illustration 4g01081818

  1. Connect tube assembly (29) and install clip (30) .
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    Illustration 5g01081816

  1. Install tube assembly (27) and clip (28) .
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    Illustration 6g01081769

  1. Install tube (26). Tighten hose clamps (25) to both ends of tube (26).

  1. Connect hose assembly (24) .

  1. Connect hose assemblies (23). Install any clips that hold hose assemblies (23) to the engine.

  1. Install plate assembly (22) .

  1. Tighten hose clamps (20) and (21) to tubes (18) and (19) .

  1. Install tube (16). Tighten hose clamps (15) at both ends of tube (16). Install U-bolt (17).

  1. Install tube (14). Tighten hose clamps (13) at both ends of tube (14).
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    Illustration 7g01081724

  1. Install tube (5) and tighten clamps (4) .

  1. Connect hose assemblies (8), (9), (10), and (11). Install any clips that hold hose assemblies (8), (9), (10), and (11) to the engine.

  1. Connect hose assemblies (6) and (7) .

  1. Connect harness assemblies and cable assemblies to electrical starting motor (12). Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".
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    Illustration 8g01081722

  1. Connect harness assemblies (1) and (2). Install clips (3) that hold wiring harnesses (1) and (2) in position.
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    Illustration 9g01081815

  1. Install side panels (1A) on both sides of the machine.

  1. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct procedure.

End By:

  1. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
  2. Install the engine compartment shield. Refer to Disassembly and Assembly, "Engine Compartment Shield - Install".
  3. Install the hood and engine enclosure. Refer to Disassembly and Assembly, "Hood and Engine Enclosure - Install".

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