2002/12/09 Caterpillar

A New Mounting Group and an Oil Filter Housing for the Power Train Oil are Used {3004, 3067}

Usage:

854G 1JW

Wheel Loader: 992G (S/N: 7HR1-UP; ADZ1-UP)
Wheel Tractor: 854G (S/N: AMP1-UP)

Service Magazine SEPD0659, 09 December 2002, "A New Mounting Group and an Oil Filter Housing for the Power Train Oil are Used". A portion of the information in this article is incomplete. Disregard this article. Refer to the information that follows.

Description of Change: A new mounting group and an oil filter housing for the power train oil are used. The new mounting group and a filter housing uses a filter that is serviced from the top of the housing. The former design used a filter that was serviced from the bottom of the housing. The new design prevents oil from spilling onto the machine when the filters are changed.

Adaptable To: The new mounting group and an oil filter housing was effective with 992G (S/N: ADZ327-UP) Wheel Loaders and 854G (S/N: AMP301-UP) Wheel Loaders. The new mounting group and an oil filter housing is adaptable to first production of the machines that are listed.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

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Table 1
Required Parts List
Part Number		Quantity	Description
195-8074		1	Support Assembly
133-1295 Filter Group ⁽¹⁾	8T-4956 ⁽²⁾	10	Bolt
	9S-4191 ⁽²⁾	2	Plug
	3J-1907 ⁽²⁾	2	Seal
	133-1276 ⁽²⁾	2	Cover
	2K-4472 ⁽²⁾	2	Seal
	6D-9157 ⁽²⁾	2	Seal
	202-9702 ⁽²⁾	2	Housing
	132-8876 ⁽²⁾	2	Element
	4L-4986 ⁽²⁾	2	Locknut
	9S-4183 ⁽²⁾	4	Plug
	3D-2824 ⁽²⁾	2	Seal
	133-1299 ⁽²⁾	2	Retainer
	133-2199 ⁽²⁾	2	Spring
	6T-9222 ⁽²⁾	2	Spool
	9S-8008 ⁽²⁾	2	Plug
	9S-4182 ⁽²⁾	2	Plug
	3J-7354 ⁽²⁾	2	Seal
	9S-8005 ⁽²⁾	2	Plug
	3K-0360 ⁽²⁾	2	Seal
	7B-3028 ⁽²⁾	2	Screw
196-1259		1	Hose Assembly
196-1311		1	Hose Assembly
196-1940		1	Hose Assembly
196-2261		1	Hose Assembly
9S-4182		3	Plug
202-9728		1	Adapter
4J-0524		7	O-ring Seal
4J-0522		2	O-ring Seal
3J-7354		3	O-ring Seal
3J-1907		1	O-ring Seal
201-8318		1	Bracket Assembly
183-3681		1	Bracket Assembly
147-0385		3	Clip
9X-6772		3	Strap
9U-2277		5	Clip Assembly
4P-7428		1	Clip
8T-4121		5	Washer
8T-4137		5	Bolt

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^( 1 )	The 133-1295 Oil Filter Group is nonserviceable as a component. Individual parts must be ordered. Refer to "Oil Filter Assembly" at the end of this document for information on assembling the filter.
^( 2 )	Part of the 133-1295 Oil Filter

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Illustration 1	g00918645

Remove the 174-4502 High Pressure Screen from the existing filter support, if equipped. Remove all four of the original hoses from the oil filter group. Remove the 5P-2369 Clip from the hose assemblies. Remove all of the flange halves, the bolts, the washers and the sampling valves from the original filter housing. These parts will be used with the new filter assembly.

Remove the existing 171-1577 Bracket and the 165-8429 Oil Filter. Do not discard the existing mounting hardware.

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Illustration 2	g00918685

Use the existing bolts in order to install the new 195-8074 Support (1). Torque the bolts to 240 ± 40 N·m (180 ± 30 lb ft).

Install a new 9S-4182 Plug and a new 3J-7354 O-Ring Seal (3) into three holes in the 202-9728 Adapter. Install the existing sampling valve (5) into the remaining hole in the adapter, as shown.

Install the 202-9728 Adapter into the right side port of one new 133-1295 Oil Filter. Install a 1P-4579 Half Flange (2), four 8T-4648 Bolts, four 8T-4223 Hard Washers, and a new 4J-0524 O-Ring Seal. Install a 1P-4579 Half Flange (2), four 8T-4648 Bolts, four 8T-4223 Hard Washers, and a new 4J-0524 O-Ring Seal onto the left hand port, as shown.

Install the filter assembly (6) into the left side of the 195-8074 Support by using four 8T-4195 Bolts and four 7X-7729 Washers. Install the other 133-1295 Oil Filter into the right side of the 195-8074 Support, as shown. Torque the mounting bolts for the oil filter to 55 ± 10 N·m (40 ± 7 lb ft).

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Illustration 3	g00918933
(9) 196-1259 Hose Assembly (10) 5P-2369 Clip (11) 196-2261 Hose Assembly (12) 196-1311 Hose Assembly (13) 196-1940 Hose Assembly

Install the four hose assemblies, as shown. Use 4J-0524 O-Ring Seals, 1P-4579 Half Flanges, 8T-4183 Bolts, and 8T-4223 Washers with the four hoses. Use one 5P-2369 Clip (10) in order to secure the hose assembly (9). Torque the flange bolts to 100 ± 20 N·m (75 ± 15 lb ft).

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Illustration 4	g00918963

Install the 174-4502 High Pressure Screen (14), if equipped.

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Illustration 5	g00918969
Top view of the filters (15) 147-0385 Clip (16) (20) 8T-4121 Washer (17) (21) 8T-4137 Bolt (18) 9X-6772 Strap (19) 9U-2277 Clip Assembly

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Illustration 6	g00919006
View A-A (22) 183-3681 Bracket

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Illustration 7	g00919008
View B-B (23) 201-8318 Bracket

Attach the existing harness (24) to the filters. Attach all of the hardware to the filters, as shown.

Oil Filter Assembly

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Illustration 8	g00955162

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Table 2
Parts List
Part Number	Item	Description
8T-4956	1	Bolt
9S-4191	2	Plug
3J-1907	3	Seal
133-1276	4	Cover
2K-4472	5	Seal
6D-9157	6	Seal
202-9702	7	Housing
132-8876	8	Element
4L-4986	9	Locknut
9S-4183	10	Plug
3D-2824	11	Seal
133-1299	12	Retainer
133-2199	13	Spring
6T-9222	14	Spool
9S-8008	15	Plug
9S-4182	16	Plug
3J-7354	17	Seal
9S-8005	18	Plug
3K-0360	19	Seal
7B-3028	20	Screw