Illustration 1 | g01041839 |
Thoroughly lubricate the outer surface of the entire piston and the piston rings with clean engine oil before installation in the cylinder block.
(1) Piston crown assembly
(2) Top piston ring
- When the piston ring is installed in a cylinder liner that has a bore size of
137.16 mm (5.400 inch) , the clearance between the ends of the piston ring is the following value. ...0.45 ± 0.10 mm (0.018 ± 0.004 inch)
Install the top ring with the side marked "UP-1" toward the top of the piston.
(3) Intermediate ring
- When the piston ring is installed in a cylinder liner that has a bore size of
137.16 mm (5.400 inch) , the clearance between the ends of the piston ring is the following value. ...1.10 ± 0.15 mm (0.043 ± 0.006 inch)
Install the intermediate ring with the side marked "UP-2" toward the top of the piston.
(4) Oil control ring
- Width of the groove in a new piston for the oil control ring ...
4.03 ± 0.01 mm (0.159 ± 0.001 inch)
The spring ends of the oil control ring should be assembled 180° from the ring end gap.
- Thickness of the new oil control ring ...
3.98 ± 0.01 mm (0.157 ± 0.001 inch)
- Clearance between the groove and the new oil control ring ...
0.05 ± 0.02 mm (0.002 ± 0.001 inch)
- Maximum permissible clearance between the groove and the oil control ring after use ...
0.15 mm (0.006 inch)
- When the oil control ring is installed in a cylinder liner that has a bore size of
137.16 mm (5.400 inch) , the clearance between the ends of the piston ring is the following value. ...0.55 ± 0.15 mm (0.022 ± 0.006 inch)
For each
Note: The rings should be positioned onto the piston with the gaps of the rings approximately 120° from each other.
(5) Piston skirt
(6) Piston pin
- Diameter of new piston pin ...
59.975 ± 0.005 mm (2.3612 ± 0.0002 inch) - Length of the piston pin ...
89.80 ± 0.15 mm (3.535 ± 0.006 inch) - Length of the piston pin ...
- Bore in the body of the piston for the piston pin ...
60.093 ± 0.008 mm (2.3659 ± 0.0003 inch)
Thoroughly lubricate the piston pin with clean engine oil prior to assembly.