D6G Track-Type Tractor Power Train Caterpillar


Lubrication Relief Valve - Remove and Install

Usage:

D6E 2MJ

Removal Procedure


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Put identification on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

  1. Remove the floorplate from the machine.

    Note: The universal joint and the outlet relief valve that is for the torque divider is removed. This will provide a clear illustration of the lubrication relief valve.

  1. Drain the oil from the transmission.



    Illustration 1g00460147

  1. Disconnect hose assembly (2). Plug the hose assembly.

  1. Remove four bolts (3) and washers.

  1. Remove lubrication relief valve (1) .

  1. Remove the two sleeves from the transmission. Remove the O-ring seals from the sleeves.

Installation Procedure

  1. Install the O-ring seals on the two sleeves. Put clean oil on the sleeves. If the O-ring seals are worn or damaged, use new seals for replacement. Install the sleeves in the transmission.



    Illustration 2g00460147

  1. Install lubrication relief valve (1) with four bolts (3) and washers.

  1. Connect oil hose assembly (2) .

  1. Install the floorplate.

  1. Fill the transmission with oil to the correct level. Refer to Operation and Maintenance Manual.

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