Transmission Planetary
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Illustration 1 | g01355611 |
ReferenceGuideline For Reusable Parts, SEBF8014, "Guideline For Reusable Parts: Identification And Applications Of Transmission Clutch Plates."
(1) No. 1 clutch
- Thickness of two new 1P-4110 Friction Discs and of one new 2P-4472 Plate ... 17.47 ± 0.24 mm (0.688 ± 0.009 inch)
- Thickness of one new 1P-4110 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Minimum allowable thickness for reusability of one 1P-4110 Friction Disc ... 5.0 mm (0.197 inch)
- Thickness of one new 2P-4472 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 1P-4110 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(2) Torque for 20 bolts ... 120 ± 20 N·m (90 ± 15 lb ft)
(3) No. 2 clutch
- Thickness of two new 9P-4251 Friction Discs and of one new 3S-0040 Plate ... 17.47 ± 0.24 mm (0.688 ± 0.009 inch)
- Thickness of one new 9P-4251 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Minimum allowable thickness for reusability of one 9P-4251 Friction Disc ... 5.0 mm (0.197 inch)
- Thickness of one new 3S-0040 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 9P-4251 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(4) No. 3 clutch
- Thickness of three new 9W-4662 Friction Discs and of two new 3S-0040 Plates ... 27.55 ± 0.40 mm (1.085 ± 0.016 inch)
- Thickness of one new 9W-4662 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)
- Minimum allowable thickness for reusability of one 9W-4662 Friction Disc ... 4.57 mm (0.180 inch)
- Thickness of one new 3S-0040 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 9W-4662 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)
(5) No. 4 clutch
- Thickness of two new 4S-8724 Friction Discs and of one new 3S-0040 Plate ... 16.25 ± 0.24 mm (0.640 ± 0.009 inch)
- Thickness of one new 4S-8724 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)
- Minimum allowable thickness for reusability of one 4S-8724 Friction Disc ... 4.57 mm (0.180 inch)
- Thickness of one new 3S-0044 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 4S-8724 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)
(6) No. 5 clutch
- Thickness of two new 7T-2336 Friction Discs and of one new 2P-4472 Plate ... 17.47 ± 0.24 mm (0.688 ± 0.009 inch)
- Thickness of one new 7T-2336 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Minimum allowable thickness for reusability of one 7T-2336 Friction Disc ... 5.0 mm (0.197 inch)
- Thickness of one new 2P-4472 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 7T-2336 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(7) No. 6 clutch
- Thickness of three new 1P-4110 Friction Discs and of two new 2P-4472 Plates ... 29.38 ± 0.40 mm (1.1567 ± 0.016 inch)
- Thickness of one new 1P-4110 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Minimum allowable thickness for reusability of one 1P-4110 Friction Disc ... 5.0 mm (0.197 inch)
- Thickness of one new 2P-4472 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 1P-4110 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(8) No. 7 clutch
- Thickness of four new 7T-2336 Friction Discs and of three new 2P-4472 Plates ... 41.29 ± 0.56 mm (1.626 ± 0.022 inch)
- Thickness of one new 7T-2336 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
- Minimum allowable thickness for reusability of one 7T-2336 Friction Disc ... 5.0 mm (0.197 inch)
- Thickness of one new 2P-4472 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
- Thickness of one new 7T-2336 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(9) 1M-9691 Spring
- Quantity for No. 5 clutch (6), for No. 6 clutch (7) and for No. 7 clutch (8) ... Ten
- Color code ... red
- Test length ... 62.7 mm (2.47 inch)
- Test force ... 125 ± 6 N (28.0 ± 1.4 lb)
- Free length after test ... 78.0 mm (3.07 inch)
- Outside diameter ... 14.30 mm (0.563 inch)
- Color code ... red
(10) 6F-6678 Spring
- Quantity for No. 4 clutch (5) ... Five
- Test length ... 49.21 mm (1.938 inch)
- Test force ... 110 N to 130 N (24.37 lb to 28.61 lb)
- Free length after test ... 61.9 mm (2.44 inch)
- Outside diameter ... 12.7 mm (0.50 inch)
- Test length ... 49.21 mm (1.938 inch)
(11) 9M-6193 Spring
- Quantity for No. 2 clutch (3) ... 40
- Quantity for No. 3 clutch (4) ... 15
-
First Test:
- Test length ... 6.58 mm (0.259 inch)
- Test force ... 109 ± 11 N (24.6 ± 2.5 lb)
-
Second Test
- Test length ... 3.73 mm (0.147 inch)
- Test force ... 206 ± 19 N (46.2 ± 4.2 lb)
- Free length after tests ... 14.23 ± 0.13 mm (0.560 ± 0.005 inch)
- Test force ... 206 ± 19 N (46.2 ± 4.2 lb)
(12) 4M-9592 Spring
- Quantity for No. 1 clutch (1) ... 30
- Test length ... 34.92 mm (1.375 inch)
- Test force ... 115 ± 6 N (26 ± 1.3 lb)
- Free length after test ... 44.7 mm (1.76 inch)
- Outside diameter ... 14.27 ± 0.25 mm (0.562 ± 0.010 inch)
- Test length ... 34.92 mm (1.375 inch)
(13) Torque for four bolts ... 30 ± 7 N·m (22 ± 5 lb ft)
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Transmission Direction and Speed Control     | |
Speed and Direction     | Clutches that are Engaged     |
NEUTRAL     | (5)     |
REVERSE     | (1) and (8)     |
FIRST     | (1) and (7)     |
SECOND     | (1) and (6)     |
THIRD     | (4) and (7)     |
FOURTH     | (3) and (7)     |
FIFTH     | (4) and (6)     |
SIXTH     | (3) and (6)     |
SEVENTH     | (4) and (5)     |
EIGHTH     | (3) and (5)     |
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