938G Wheel Loader and IT38G Integrated Toolcarrier Machine Systems Caterpillar


Electric Drive Pump and Electric Motor (Secondary Steering) - Remove and Install

Usage:

IT38G 1CW

Removal Procedure

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
  2. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "System Pressure - Release".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

Note: Put identification on all lines, on all hoses and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

  1. Apply the parking brake.

  1. Drain the oil from the hydraulic tank into a suitable container. The tank capacity is 55 L (14.3 US gal).



    Illustration 1g00277909

  1. Remove six bolts (1) and panel (2) from the right side of the machine.



    Illustration 2g00277910

  1. Disconnect hose assembly (3) and tube assembly (4) .

    Note: Put identification marks on the cables for installation purposes. One cable is positive and one cable is negative.




    Illustration 3g00277912

  1. Disconnect cables (5) from the electric motor.

  1. Remove four bolts (6). Remove secondary steering pump and motor (7) .

Installation Procedure




    Illustration 4g00277912

  1. Install secondary steering pump and motor (7). Install four bolts (6) .

  1. Connect cables (5) to the electric motor.



    Illustration 5g00277910

  1. Connect tube assembly (4) and hose assembly (3) .



    Illustration 6g00277909

  1. Install panel (2) and six bolts (1) on the right side of the machine.

  1. Fill the hydraulic tank with oil. Refer to Operation and Maintenance Manual, SEBU7037 for the correct procedure.

End By: Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

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