Usage:
Start By:
a. remove engine and transmission
NOTE: It is not necessary to make a separation of the transmission and engine as shown in the illustrations.
1. Remove cover (1) from the transmission.
2. Remove sleeve (2) from the manifold and transmission case. Remove the O-ring seals from the sleeve.
3. Remove bolts (3) and (4) that hold the transmission hydraulic control valves to the clutch housing.
4. Install tooling (A) as shown and fasten a hoist. Remove transmission hydraulic control valves (5). The weight is 34 kg (75 lb).
NOTE: The following steps are for the installation of the transmission hydraulic control valves.
5. Install tooling (A) and a hoist to the transmission hydraulic control valves. Put transmission hydraulic control valves (5) in position in the transmission, on the clutch housing.
6. Install bolts (3) and (4) that hold the transmission hydraulic control valves to the clutch housing. Tighten the bolts to a torque of 48 ± 4 N·m (35 ± 3 lb ft)
7. Inspect O-ring seals for damage and make a replacement if needed. Install O-ring seals on sleeve (2). Install sleeve (2).
8. Put the gasket in position and install cover (1) on the transmission.
End By:
a. install engine and transmission
Disassemble Transmission Hydraulic Control Valves (3F/3R Power Shift)
Start By:
a. remove transmission hydraulic control valves
1. Remove manifold (1) from the selector and pressure control valve body. Remove the two O-rings seals.
2. Remove bolts (2) and remove upper manifold (3).
3. Remove selector and pressure control valve body (4) from the bottom plate.
4. Remove cover (5) from valve body (4). Remove the O-ring seals from cover (5).
5. Remove spring (7) and valve spool (6) from valve body (4).
| NOTICE |
|---|
Ring (8) holds the springs under compression. |
6. Remove ring (8), retainer (9) and two springs from valve spool (6).
7. Remove piston (13), shims (12), spring (11) and spring (10) from the valve body.
8. Remove valve spool (14) and slug (15) from the valve body.
9. Remove snap ring (19), washer (18), spring (17) and valve (16) from valve spool (14).
 |
Pin (20) holds spring (23) under compression. |
 |
10. Remove pin (20) with a punch and a hammer, and remove valve spool (21), slug (22) and spring (23) from the valve body.
11. Remove detent assemblies (24) from the top and bottom of the valve body for valve spool (25).
12. Remove O-ring seals (26) from detent assemblies (24).
13. Use a hammer and punch to remove pin (28) that holds stop (27) in place. Remove stop (27) and valve spool (25) from the valve body.
14. Remove detent assemblies (29) from the top and bottom of the valve body for valve spool (30).
15. Remove O-ring seals (31) from detent assemblies (29).
16. Use a hammer and punch to remove pin (33) that holds stop (32) in place. Remove stop (32) and valve spool (30) from the valve body.
17. Remove orifice screen (34) from the valve body.
18. Remove O-ring seal (35) from orifice screen (34).
19. Remove plate (36) from button manifold (37).
Assemble Transmission Hydraulic Control Valves (3F/3R Power Shift)
NOTE: Make sure all of the parts of the transmission hydraulic control valves are clean. Put clean oil on all parts of the valve. Inspect all O-ring seals for damage and make replacements if needed.
1. Put plate (36) in position on bottom manifold (37).
2. Install O-ring seal (35) on orifice screen (34).
3. Install orifice screen (34) in selector and pressure control valve body (4).
4. Install valve spool (30), stop (32) and pin (33) that holds the stop in place in valve body (4).
5. Install O-ring seals (31) on detente assemblies (29).
6. Install detent assemblies (29) in the valve body to hold the valve spool in position.
7. Install valve spool (25), stop (27) and pin (28) that holds the stop in place in valve body (4).
8. Install O-ring seals (26) on detent assemblies (24).
9. Install detent assemblies (24) in the valve body to hold the valve spool in position.
10. Install spring (23), slug (22) and valve spool (21) in the valve body.
11. Put spring (23) under compression and install pin (20) that holds the spring and valve spool in place.
12. Install valve (16), spring (17), washer (18) and snap ring (19) in valve spool (14).
13. Install slug (15) and valve spool (14) in the valve body.
14. Install springs (10) and (11), shims (12) and piston (13) in the valve body.
15. Install two springs, retainer (9) and ring (8) in valve spool (6).
16. Install valve spool (6) and spring (7) in valve body (4).
17. Put O-ring seals (38) in position on the cover. Install cover (5) on the valve body. Tighten the bolts to a torque of 30 ± 4 N·m (22 ± 3 lb ft).
18. Put selector and pressure control valve (4) in position on plate.
19. Install upper manifold (3). Install bolts (2) that hold the upper manifold in place and tighten them to a torque of 30 ± 4 N·m (22 ± 3 lb ft).
20. Put O-ring seals (39) in place on manifold (1). Put manifold (1) in place and install the bolts. Tighten the bolts to a torque of 30 ± 4 N·m (22 ± 3 lb ft).
End By:
a. install transmission hydraulic control valves