3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Caterpillar


Cylinder Head

Usage:

Disassemble Cylinder Head

start by:

a) remove cylinder heads

1. Fasten a hoist and put the cylinder head in position on tool (A). Use adapter plates (1) from tooling (A) to hold the head in place.

2. Put the valve springs under compression with tool (C).

3. Remove the locks from the valves.

4. Remove tool (C), retainer, spring, washer and valve from the cylinder head. Put identification on the valve as to its location in the cylinder head.

5. Check the valve spring force with tool (B). Spring force must be 35 ± 5 lb. (155 ± 22 N) when the length of the spring force is 1.715 in. (43.56 mm).

6. Do Steps 2 through 5 for the remainder of the valves.

7. Remove the valve seat inserts with tooling (D).

NOTE: The valve guides are part of the cylinder head. Measure the bore in each valve guide .75 in. (19.0 mm) from the outside edge on both ends of each valve guide. The bore must be .3745 ± .0005 in. (9.512 ± 0.013 mm). The maximum permissible bore is .3760 in. (9.550 mm). Valve guides worn more than the maximum specification can be made to the original size by knurling. See RECONDITIONING PROCEDURES FORM NO. REG00867.

Assemble Cylinder Head

1. Clean and remove burrs and all foreign material from the valve seat bores.

2. Lower the temperature of the valve seat inserts and install them with tooling (A).


NOTICE

Do not make the diameter of the extractor (part of tooling A) in valve seat insert larger when the insert is installed in the cylinder head.


3. Grind the valve inserts according to specifications given in ENGINE SPECIFICATIONS.

4. Put clean engine oil on the valve stem. Install the valve, washer (3), spring (2) and retainer (1) in the cylinder head.

5. Put the valve spring under compression with tool (C).

6. Install the locks on the valve stem with tool (B).

------ WARNING! ------

Make sure locks (4) are in their correct position on the valve. The locks can be thrown from the valve when tool (C) is released if the locks are not in their correct position on the valve.

--------WARNING!------

7. Remove tool (C) and hit the valve with a rubber hammer to be sure the locks are in their correct position.

8. Do Steps 4 through 7 for the remainder of the valves.

end by:

a) install cylinder heads

Caterpillar Information System:

3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Cylinder Head (Precombustion Chamber)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Cylinder Head (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Nozzles
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Rocker Shaft
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Rocker Shaft And Push Rods (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Rocker Shaft and Push Rods (Precombustion Chambers)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Precombustion Chambers
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Valves
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Glow Plugs
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Valve Cover (Precombustion Chamber)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Valve Cover (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Lines
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Valve Lifters
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Oil Pan
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Connecting Rod Bearings
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Crankshaft Main Bearings
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Pistons
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Pistons (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Pistons (Precombustion Chamber)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Pump Housing And Governor
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Governor
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Pump Housing
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Accessory Drive Housing
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Exhaust Manifold
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