3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Caterpillar


Cylinder Head (Precombustion Chamber)

Usage:

Remove Cylinder Head (Precombustion Chamber)

start by:

a) remove rocker shaft and push rods (precombustion chamber)

b) remove exhaust manifold

1. Remove fuel injection lines (1). Put caps on all openings to keep dirt out.

2. Loosen the hose clamp on the water connection between the head and timing gear cover.

3. Remove bolts (2) that hold the cylinder head to the cylinder block.

4. Install a 5/16"-18 NC forged eyebolt (3) in the cylinder head as shown. Fasten a hoist and remove the cylinder head. The weight is 130 lb. (59 kg).

Install Cylinder Head (Precombustion Chamber)

1. Clean the surfaces of the cylinder head and the cylinder block that make contact with each other. Make sure the surfaces are clean and dry. Install a new, dry gasket on the cylinder block.

2. Inspect the condition of water ferrule and seal (2). Make a replacement if needed. Put water ferrule and seal (2) in position with the adjusting screw of hose clamp (1) toward the top and approximately 45° to the right of vertical as seen from the front of the engine.

3. Make sure the seal is installed all the way into counterbore.

4. Install a 5/16"-18 NC forged eyebolt (3) in the head and fasten a hoist. Put the cylinder head in position on the cylinder block.

5. Put 5P3931 Anti-Seize Compound on the threads of the bolts and install the bolts that hold the cylinder head in place. Tighten the bolts in the cylinder head according to the following HEAD BOLT CHART.

end by:

a) install exhaust manifold

b) install rocker shaft and push rods (precombustion chamber)

Caterpillar Information System:

3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Cylinder Head (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Nozzles
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Rocker Shaft
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Rocker Shaft And Push Rods (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Rocker Shaft and Push Rods (Precombustion Chambers)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Precombustion Chambers
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Valves
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Glow Plugs
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Valve Cover (Precombustion Chamber)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Valve Cover (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Lines
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Water Pump
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Cylinder Head
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Valve Lifters
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Oil Pan
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Connecting Rod Bearings
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Crankshaft Main Bearings
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Pistons
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Pistons (Direct Injection)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Pistons (Precombustion Chamber)
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Pump Housing And Governor
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Governor
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Fuel Injection Pump Housing
3204 VEHICULAR ENGINE FOR D3 TRACTOR, 931 TRACK-TYPE LOADER Accessory Drive Housing
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