Preparation for Troubleshooting
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Sudden movement of the machine or release of oil under pressure can cause injury to persons on or near the machine. To prevent possible injury, perform the procedure that follows before testing and adjusting the hydraulic system. |
- Park the host machine on a smooth, level surface. Move away from other operating machines and away from personnel. Lower the work tool to the ground. Stop the engine.
- Permit only one operator on the host machine. Keep other personnel away from the host machine or in the operator's sight.
- Engage the parking brake. Place chocks in front of the tracks or wheels and behind the tracks or wheels.
- When the work tool is raised for testing or for adjusting, make sure that the work tool is supported correctly. The lift circuit has high oil pressure when the lift arms raise the work tool.
Note: Do not stop the host machine with the work tool off the ground unless required for a test. Lower the work tool to the ground and stop the engine.
- Cycle the hydraulic control levers through all positions in order to release the pressure in the hydraulic system.
- To relieve all of the pressure in the hydraulic oil tank, slowly loosen the filler cap.
Note: All hydraulic pressure must be released before any hydraulic components are worked on.
- Install the filler cap.
- Pressure can be retained with the hammer. Relieve the pressure within the hammer before you perform any repairs or before you test the hammer. Use either of the following procedures in order to relieve the pressure within the hammer:
During a diagnosis of the hydraulic system, remember that correct oil flow and correct pressure are necessary for correct hammer operation. The pump output increases as the engine speed increases and the pump output decreases as the engine speed decreases. Oil pressure is caused by resistance to the flow of oil.