CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Caterpillar


Final Drive - Remove

Usage:

OEMS L5E

Removal Procedure for the Final Drive on CIPI Undercarriage Arrangements which are Based on 330 Track Type Excavators

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7574     Link Bracket     2    

Start By:

  1. Separate the track assembly. Refer to Disassembly and Assembly, "Track - Seperate" in this manual.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns.

To prevent possible personal injury, release the pressure in the implement hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed.

Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch.

----------------------

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual.

  1. Remove the access cover from the inside rear side of the final drive.



    Illustration 1g01042035

  1. Fasten Tool (A) and a hoist to final drive (1). Put slight lifting tension on the final drive with the hoist.



    Illustration 2g01042036

  1. Disconnect hose assemblies (2) and (5) from the travel motor. Disconnect pipes (6) and (7) from the travel brake valve. Put plugs in the ends of the pipes and in the ends of the hose assemblies in order to prevent oil loss and keep contaminants out of the hydraulic system.

  1. Remove twenty bolts (4) that hold the final drive to the undercarriage frame assembly.

  1. Install forcing screws of suitable size in two threaded holes (3) in the undercarriage frame assembly. Tighten the forcing screws evenly in order to loosen the final drive from the undercarriage frame assembly. Remove the final drive. The weight of the final drive is 651 kg (1435 lb).

Removal Procedure for the Final Drive on CIPI Undercarriage Arrangements which are Based on 330B Track Type Excavators

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7574     Link Bracket     2    

Start By:

  1. Separate the track assembly. Refer to Disassembly and Assembly, "Track - Seperate" in this manual.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns.

To prevent possible personal injury, release the pressure in the implement hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed.

Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch.

----------------------

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual.



    Illustration 3g00486980

  1. Remove four bolts (1) and the washers that secure cover assembly (2). Remove cover assembly (2) from the inside rear of the undercarriage frame assembly.



    Illustration 4g00486981

    Note: When two tube assemblies (3) are disconnected from the travel brake valve, oil will flow from the tube assemblies. Oil will also flow from two hose assemblies (4) and (5) when the hose assemblies are disconnected from the travel motor. Place a suitable container under the tube assemblies and under the hose assemblies in order to collect the oil.

  1. Disconnect two tube assemblies (3) from the travel brake valve. Disconnect hose assemblies (4) and (5) from the travel motor. Put plugs in the ends of the tube assemblies and in the ends of the hose assemblies in order to prevent oil loss and keep contaminants out of the hydraulic system.

  1. Remove elbow (6) from the travel motor.



    Illustration 5g00486987

  1. Fasten Tooling (A) and a hoist to final drive (7), as shown. Put a slight lifting tension on the final drive.



    Illustration 6g00486988

  1. Remove two plugs (9) from the forcing bolt holes in the undercarriage frame assembly.

  1. Remove 20 bolts (8) and the washers that secure the final drive to the undercarriage frame assembly.



    Illustration 7g00486990

  1. Install two suitable sized forcing bolts (10) in the forcing bolt holes in the frame. Tighten the two forcing bolts evenly in order to loosen the final drive from the undercarriage frame assembly.

  1. Carefully remove final drive (7) from the undercarriage frame assembly. The combined weight of the final drive and the travel motor is approximately 651 kg (1435 lb).

  1. Remove two forcing bolts (10) from the undercarriage frame assembly.

  1. Remove the travel motor from the final drive. Refer to Disassembly and Assembly, "Travel Motor - Remove" in this manual.

Removal Procedure for the Final Drive on CIPI Undercarriage Arrangements which are Based on 330C Track Type Excavators

Table 3
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-7640     Stand     2    
8S-7611 Tube     2    
8S-7615 Pin     2    
B     138-7574     Link Bracket     2    
C     154-6184     Forcing Bolt (M 20)     2    

Start By:

  1. Separate the track assembly. Refer to Disassembly and Assembly, "Track - Seperate".
  2. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".



    Illustration 8g00489826

    Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the sprocket and the track for the removal of the final drive.

  1. Lift the side of the machine in order to install Tooling (A) under the frame, as shown.



    Illustration 9g00712767

  1. Fasten Tooling (B) and a suitable lifting device to final drive (1), as shown. Put a slight lifting tension on the final drive.



    Illustration 10g00712737

    Note: Mark the orientation of bolt holes (2) for the travel motor for installation purposes.

  1. Remove bolts (3) and the washers from the final drive.



    Illustration 11g00712749

  1. Use Tooling (C) in order to remove the final drive from the frame.

  1. Carefully remove final drive (1). The weight of the final drive and the sprocket is approximately 312 kg (688 lb).

  1. Remove Tooling (C) from the frame.

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