3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Caterpillar


Flywheel Housing - Remove and Install

Usage:

CB-214D 1TZ

Removal Procedure ( 3003 Engine)

Start By:

  1. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Support the engine with blocks or a suitable lifting device on a flat surface.



    Illustration 1g00585274

  1. Remove two bolts (2) that fasten the flywheel housing to the backplate.

  1. Remove two bolts (3) that fasten the backplate to the flywheel housing.

  1. Remove flywheel housing (1) from the rear of the engine.

Installation Procedure ( 3003 Engine)


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 2g00585274

  1. Position flywheel housing (1) on the rear of engine.

  1. Install two bolts (3) that fasten the backplate to the flywheel housing.

  1. Install two bolts (2) that fasten the flywheel housing to the backplate.

Tighten the flywheel housing bolts for the 3003 engine to the following torque: ... 50 N·m (37 lb ft)

End By: Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and Install".

Removal Procedure ( 3013, 3014 and 3024 Engines)

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Bracket     1    

Start By:

  1. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Support the engine with blocks or a suitable lifting device on a flat level surface.



    Illustration 3g00585650

  1. Remove the bolt and clamp (1) in order to remove the hose and the clamp from the engine.



    Illustration 4g00585658

  1. Remove two bolts (2) that fasten the flywheel housing to the cylinder block.



    Illustration 5g00585719



    Illustration 6g00585724

  1. Install Tool (A) and a suitable lifting device on the flywheel housing.

  1. Remove three bolts (4) on each side of the cylinder block. These bolts fasten the flywheel housing to the cylinder block.

  1. Remove two bolts (3) that fasten the backplate to the flywheel housing.

  1. Remove four nuts and four bolts (5) that fasten the backplate to flywheel housing (6) .



    Illustration 7g00585878

  1. Use a suitable lifting device to remove flywheel housing (6) from the cylinder block.

    The weight of the flywheel housing is 18 kg (40 lb).

Installation Procedure ( 3013, 3014 and 3024 Engines)

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Bracket     1    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Clean the rear face of the cylinder block and the face of the flywheel housing. Inspect the dowels for damage. Replace the dowels, if necessary.



    Illustration 8g00585878

  1. Align flywheel housing (6) on the dowels that are on the rear of the cylinder block.



    Illustration 9g00585724

  1. Install four nuts and four bolts (5) that fasten the backplate to flywheel housing (6) .



    Illustration 10g00585719

  1. Install two bolts (3) that fasten the backplate to the flywheel housing.

  1. Install three bolts (4) on each side of the cylinder block. These bolts fasten the flywheel housing to the cylinder block.

  1. Tighten the flywheel housing bolts to the following torque:

    3013, 3014, and 3024 Engines ... 25 N·m (18 lb ft)

  1. Remove Tool (A) from the flywheel housing.



    Illustration 11g00585658

  1. Install two bolts (2) that fasten the flywheel housing to the cylinder block.



    Illustration 12g00585650

  1. Put the hose in position and install the bolt and clamp (1) on the hose bracket.

End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".

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