Illustration 1 | g00284765 |
(1) The dowels extend past the end of the cylinder block. Distance ...
(2) The dowels extend past the end of the cylinder block. Distance ...
(2) The dowels extend past the end of the cylinder block. Distance ...
(4) Cylinder liner
Illustration 2 | g00283158 |
Section A-A |
Bore diameters in the cylinder block for the cylinder block liners:
- Position (A) ...
151.50 ± 0.03 mm (5.965 ± 0.001 inch) - Position (B) ...
148.00 ± 0.03 mm (5.827 ± 0.001 inch) - Position (C) ...
141.90 ± 0.15 mm (5.587 ± 0.006 inch) - Position (B) ...
Illustration 3 | g00283159 |
(5) Diameter of the camshaft bores ...
(6) Tighten the bolt that holds the piston cooling jet. Torque for the bolt ...
(7) Distance from the centerline of the crankshaft bore to the top surface of the cylinder block ...
The flatness of the top contact surface of the cylinder block must be within
(8) Width of the main bearing cap ...
Width in cylinder block for the main bearing cap ...
(9) Distance from the centerline of the crankshaft to the bottom surface of the cylinder block ...
(10) Install the bolts for the main bearing cap. Use the procedure that follows.
- Install the bolts for the main bearing cap. The part number on the main bearing cap must face to the right and to the front face of the block. The tab slots that are in the block and the main bearing caps must be adjacent. The main bearing caps are marked with identification numbers 1 through 7. Install the main bearing caps into the correct positions. Lubricate the main bearing cap bolts. Use "SAE 30W" oil or molybdenum grease to lubricate the threads and the washer face. Tighten both main bearing cap bolts to the following torque. ...
95 ± 5 N·m (70 ± 4 lb ft) - Additionally tighten the bolts. ... 90 ± 5 degrees
(11) Bore in the cylinder block for the seven main bearings ...
Bore in the bearings for the crankshaft journals ...
Note: All of the measurements for the main bearing bore must be made before the main bearing cap is disassembled.
Illustration 4 | g00283161 |
View B-B |
The camshaft bearings are installed into the cylinder block at the values that follow.
- Position (A) ...
35.20 mm (1.386 inch) - Position (B) ...
191.20 mm (7.528 inch) - Position (C) ...
347.20 mm (13.669 inch) - Position (D) ...
503.20 mm (19.811 inch) - Position (E) ...
659.20 mm (29.953 inch) - Position (F) ...
815.20 mm (32.094 inch) - Position (G) ...
954.10 mm (37.563 inch) - Position (B) ...
NOTICE |
---|
Camshaft bearings must be installed into their correct position. Failure to do so will result in engine damage. |
Illustration 5 | g00283162 |
View C-C |
Note: Illustration 5 represents camshaft bearing 7.
(12) Bearing joint
(A) Bearing oil hole at a 45 degree angle
Illustration 6 | g00283163 |
View D-D |
Note: Illustration 6 represents camshaft bearings 2 through 6.
(13) Bearing joint
(B) Bearing oil hole at a 45 degree angle
Illustration 7 | g00283164 |
View E-E |
Note: Illustration 7 represents camshaft bearing 1.
(14) Oil hole
Note: The width of the number 1 through number 6 camshaft bearing is