C4.4 Engines Caterpillar


Welding Precaution

Usage:

AP500F 449
需要采取正确的焊接步骤,以避免损坏电子控制模块 (ECM)、喷射控制单元 (DCU)、传感器和相关部件。 另外还应当考虑从动设备的部件。 拆下需要进行焊接的部件。 当在配备 ECM 的发动机上进行焊接而又不可能将部件拆下来时,必须遵循下述步骤。 此步骤对电子部件的危害程度最小。

  1. 停止发动机。 断开 ECM 的电源。

  1. 确保关断通往发动机的燃料供应。

  1. 从蓄电池上断开蓄电池负极电缆。 如果安装有蓄电池断路开关,将开关转到断开位置。

  1. 从导线线束上断开所有电气部件。 电子部件包括以下部件:

    • 从动设备的电气部件

    • 发动机 ECM

    • DCU

    • 传感器


    注意

    切勿将电气零部件(ECM电子控制模块或电子控制模块传感器) 或电子零部件的接地点用作焊接机的接地点。





    图 1g01143634

    维修焊接指南(典型示图)

  1. 可能时,将焊机接地夹直接连接到将要焊接的发动机部件上。 尽可能将夹子夹在焊接点附近。 就近连接可降低焊接电流损坏发动机轴承、电气部件和其他部件的可能性。

  1. 防止焊渣和/或焊接飞溅损坏线束。

  1. 采用标准焊接步骤将物料焊接在一起。

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