PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER HEADS AND CAMSHAFTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF343C TRAILER MOUNTED PUMPERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER HEADS AND CAMSHAFTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF343C TRAILER MOUNTED PUMPERS

Usage:

TEBE6258-02

30May2017
(Revised 28Jul2017)


U-290

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE CYLINDER HEADS AND CAMSHAFTS ON CERTAIN 3512E PETROLEUM ENGINES, AND SPF343C TRAILER MOUNTED PUMPERS

1210 1101
PS45499
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45499" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 30May2017 (Revised 19Jun2017) Service Letter. Changes have been made to the Affected Product and Service Claim Allowances.


TERMINATION DATE

31May2019

PROBLEM

The existing cylinder head and camshaft may fail on certain 3512E Petroleum Engines, and SPF343C Trailer Mounted Pumpers.

AFFECTED PRODUCT

Model Identification Number
3512 HD  SK300104, 109
SPF743  MLX00104-00107

PARTS NEEDED

Qty

Part Number Description
48 1T0720 BOLT-12 POINT HD
24 3J9196 NUT-JAM
1 3P0655 SEAL-O-RING
12 4S5898 SEAL-O-RING
102 5M2894 WASHER-HARD
24 5P9186 SEAL-O-RING
2 7N4320 GASKET
24 7N4782 SPRING-LFT GDE
12 7N5080 GASKET-MANIFOLD
24 8C3073 SEAL-O-RING
12 8T0269 BOLT-SOCKET HEAD
24 9F7707 RING-RETAINER
48 9L7373 BOLT-HIGH TEMP
24 9S8752 NUT-FULL
50 9U7078 CAP/PLUG-TAPERED
24 1003880 PUSHROD-VALVE
2 1092332 SEAL-O-RING
12 1106994 PLATE-SPACER
12 1272176 SEAL-INTEGRAL
12 1445692 GASKET-PLATE
24 1546389 BUTTON
24 2302621 ARM AS-ROCKER
12 2302633 SHAFT AS-ARM
12 2407032 SEAL-PIP
12 2415928 GASKET AS
24 2657538 BRIDGE-FLOAT(EX)
12 2720760 SEAL
3 2752604 FILTER AS-LUBE
1 2767018 KIT CAP-PLUG
2 3025889 CLAMP-V-BAND
12 3208974 GASKET AS
1 3450878 BELLOWS AS
24 3580768 SCREW-ADJUSTING
12 3618205 SEAL-FUEL SYSTEM
12 3618206 SEAL-FUEL SYSTEM
12 3618207 SEAL-FUEL SYSTEM
12 3628264 GASKET-CYL HEAD
9 3788994 CLAMP-V-BAND
2 3997288 GASKET-EXHAUST
24 4168319 LIFTER AS-VALVE
48 4200652 SEAL AS-WATER
48 4200653 SEAL AS-WATER
3 4404377 BELLOWS AS
24 4946542 WASHER-SPHERICAL
24 4947086 STUD
12 4952063 HEAD GP-CYL BSC
1 5051703 ELBOW-DISCHARGE
1 5134774 CAMSHAFT AS-FR
1 5134775 CAMSHAFT AS-REAR
1 5134776 CAMSHAFT AS-REAR
1 5134777 CAMSHAFT-FRONT
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to Special Instruction, M0081228, "Installation of New Cylinder Heads and Camshafts on Certain 3512E Petroleum Tier 4 Final Engines", and Disassembly and Assembly, KENR8163 for rework procedures to update from the hydraulic lash adjustment to a lash based valve train.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
8001-12000 hrs,
13-36 mo 
0.0%
100.0%
0.0%
0.0%
100.0%
0.0%
 NOTE: This is a 170.0-hour job
Up to $2500 is allowed for cleaning and flushing the radiator/ATAAC for after failure.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

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