CAT MT4400D AC Off-Highway Truck Machine Systems Caterpillar


Service Brake (Front Caliper) - Remove and Install

Usage:

MT4400D AC MH4

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     395-1093     Lifting Eye Assembly     2    

Start By:

  1. Remove the front tire and rim.



    Illustration 1g03657330

  1. Remove 2 of bolts (1). Disconnect hose assembly (2) .



    Illustration 2g03657326

  1. Attach Tooling (A) onto brake caliper (3). The weight of brake caliper (3) is approximately 161 kg (355 lb).

  1. Remove bolts (4) and shims (5) .

  1. Use a suitable pry bar to loosen brake caliper (3) .

    Note: Do not use the brake rotor for leverage when using a pry bar.

  1. Remove brake caliper (3) .

Installation Procedure

  1. Install brake caliper (3) in the reverse order of removal.

    1. Install a number of shims that will center brake caliper (3) over the brake rotor within ± 1.27 mm (0.05 inch).

    1. Remove the air from the brake system. Refer to Testing and Adjusting, "Brake System Air - Purge" for the correct procedure to remove air from the brake system

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