Service Brake (Front Caliper) - Remove and Install
Removal Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 395-1093     | Lifting Eye Assembly     | 2     |
Start By:
- Remove the front tire and rim.
- Remove 2 of bolts (1). Disconnect hose assembly (2) .
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Illustration 1 | g03657330 |
- Attach Tooling (A) onto brake caliper (3). The weight of brake caliper (3) is approximately 161 kg (355 lb).
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Illustration 2 | g03657326 |
- Remove bolts (4) and shims (5) .
- Use a suitable pry bar to loosen brake caliper (3) .
Note: Do not use the brake rotor for leverage when using a pry bar.
- Remove brake caliper (3) .
Installation Procedure
- Install brake caliper (3) in the reverse order of removal.
- Install a number of shims that will center brake caliper (3) over the brake rotor within ± 1.27 mm (0.05 inch).
- Remove the air from the brake system. Refer to Testing and Adjusting, "Brake System Air - Purge" for the correct procedure to remove air from the brake system
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