12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Caterpillar


Solenoid Valve - Test

Usage:

12M 3 AWD N9B

Transmission ECM

The following is a list of codes that are associated with the solenoid valves of the machine.

Table 1
Transmission ECM (MID 27)    
DTC     Code Description     System Response    
681-3     Parking Brake Solenoid: Voltage Above Normal     Warning and park brake released.
A Warning Level 1 Will Be Generated.    
681-5     Parking Brake Solenoid: Current Below Normal     Park brake gets applied without Indicator illuminated.
A Warning Level 1 Will Be Generated.    
681-6     Parking Brake Solenoid: Current Above Normal     Park brake gets applied without Indicator illuminated.
A Warning Level 1 Will Be Generated.    
740-3     Differential Lock Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
740-5     Differential Lock Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
740-6     Differential Lock Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
1401-3     Transmission Solenoid 1: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1401-5     Transmission Solenoid 1: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1401-6     Transmission Solenoid 1: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1401-13     Transmission Solenoid 1: Out of Calibration     A Warning Level 1 Will Be Generated.    
1402-3     Transmission Solenoid 2: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1402-5     Transmission Solenoid 2: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1402-6     Transmission Solenoid 2: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1402-13     Transmission Solenoid 2: Out of Calibration     A Warning Level 1 Will Be Generated.    
1403-3     Transmission Solenoid 3: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1403-5     Transmission Solenoid 3: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1403-6     Transmission Solenoid 3: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1403-13     Transmission Solenoid 3: Out of Calibration     A Warning Level 1 Will Be Generated.    
1404-3     Transmission Solenoid 4: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1404-5     Transmission Solenoid 4: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1404-6     Transmission Solenoid 4: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1404-13     Transmission Solenoid 4: Out of Calibration     A Warning Level 1 Will Be Generated.    
1405-3     Transmission Solenoid 5: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1405-5     Transmission Solenoid 5: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1405-6     Transmission Solenoid 5: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1405-13     Transmission Solenoid 5: Out of Calibration     A Warning Level 1 Will Be Generated.    
1406-3     Transmission Solenoid 6: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1406-5     Transmission Solenoid 6: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1406-6     Transmission Solenoid 6: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1406-13     Transmission Solenoid 6: Out of Calibration     A Warning Level 1 Will Be Generated.    
1407-3     Transmission Solenoid 7: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1407-5     Transmission Solenoid 7: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1407-6     Transmission Solenoid 7: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1407-13     Transmission Solenoid 7: Out of Calibration     A Warning Level 1 Will Be Generated.    
1408-3     Transmission Solenoid 8: Voltage Above Normal     The transmission clutch is engaged and cannot be released. If clutch is not used in current gear, the transmission will automatically shift to the next suitable gear (or Neutral) until fault is cleared.
A Warning Level 3 Will Be Generated.    
1408-5     Transmission Solenoid 8: Current Below Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1408-6     Transmission Solenoid 8: Current Above Normal     The transmission clutch is released and cannot be engaged. If the clutch is used in current gear, the transmission will automatically downshift to the next lowest gear where the clutch is not used. If the clutch is not used in current gear, the transmission will hold the gear until the fault is cleared.
A Warning Level 2 Will Be Generated.    
1408-13     Transmission Solenoid 8: Out of Calibration     A Warning Level 1 Will Be Generated.    
2175-3     Secondary Steer Left Solenoid: Voltage Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2175-5     Secondary Steer Left Solenoid: Current Below Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2175-6     Secondary Steer Left Solenoid: Current Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2176-3     Secondary Steer Right Solenoid: Voltage Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2176-5     Secondary Steer Right Solenoid: Current Below Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2176-6     Secondary Steer Right Solenoid: Current Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2742-3     Brake Accumulator Charging Solenoid: Voltage Above Normal     A Warning Level 3 Will Be Generated.    
2742-5     Brake Accumulator Charging Solenoid: Current Below Normal     A Warning Level 3 Will Be Generated.    
2742-6     Brake Accumulator Charging Solenoid: Current Above Normal     A Warning Level 3 Will Be Generated.    
3210-3     Transmission Pump Bypass Solenoid: Voltage Above Normal     A Warning Level 3 Will Be Generated.    
3210-5     Transmission Pump Bypass Solenoid: Current Below Normal     A Warning Level 3 Will Be Generated.    
3210-6     Transmission Pump Bypass Solenoid: Current Above Normal     A Warning Level 3 Will Be Generated.    

The solenoid is used to shutoff, release, distribute, or mix fluids on the machine. Generally, multiple solenoids are located together on a manifold. The solenoid converts electrical energy into magnetic energy, moving a spool located inside the housing of the valve. A spring is used to hold the spool in position until the solenoid is energized.

The magnetic force that acts on the valve spool is created when a coil inside the solenoid is energized.

Possible causes for an FMI 3 Diagnostic code are:

  • The solenoid has failed.

  • The energize circuit of the solenoid is shorted to another voltage source.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 5 Diagnostic code are:

  • The energize circuit of the solenoid is open.

  • The return circuit of the solenoid is open.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 6 Diagnostic code are:

  • The energize circuit of the solenoid is shorted to a ground source.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 13 Diagnostic code are:

  • The ECM detects a solenoid that needs calibration.




Illustration 1g03546376

Note: The diagrams above are simplified schematics of the Transmission ECM connections. The schematic is electrically correct. However, not all of the possible harness connectors are shown. Refer to the latest revision of Electrical Schematic, UENR3921 for the complete schematic.

AWD ECM

The following is a list of codes that are associated with the solenoid valves of the machine.

Table 2
AWD ECM (MID 75)    
DTC     Code Description     System Response    
2188-3     Left All Wheel Drive (AWD) Clutch Forward Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2188-5     Left All Wheel Drive (AWD) Clutch Forward Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2188-6     Left All Wheel Drive (AWD) Clutch Forward Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2189-3     Left All Wheel Drive (AWD) Clutch Reverse Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2189-5     Left All Wheel Drive (AWD) Clutch Reverse Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2189-6     Left All Wheel Drive (AWD) Clutch Reverse Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2190-3     Right All Wheel Drive (AWD) Clutch Forward Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2190-5     Right All Wheel Drive (AWD) Clutch Forward Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2190-6     Right All Wheel Drive (AWD) Clutch Forward Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2191-3     Right All Wheel Drive (AWD) Clutch Reverse Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2191-5     Right All Wheel Drive (AWD) Clutch Reverse Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2191-6     Right All Wheel Drive (AWD) Clutch Reverse Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2293-3     Left Front Drive Motor Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2293-5     Left Front Drive Motor Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2293-6     Left Front Drive Motor Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2293-13     Left Front Drive Motor Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2294-3     Right Front Drive Motor Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2294-5     Right Front Drive Motor Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2294-6     Right Front Drive Motor Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2294-13     Right Front Drive Motor Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2295-3     Left Front Drive Pump Forward Control Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2295-5     Left Front Drive Pump Forward Control Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2295-6     Left Front Drive Pump Forward Control Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2295-13     Left Front Drive Pump Forward Control Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2296-3     Left Front Drive Pump Reverse Control Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2296-5     Left Front Drive Pump Reverse Control Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2296-6     Left Front Drive Pump Reverse Control Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2296-13     Left Front Drive Pump Reverse Control Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2297-3     Right Front Drive Pump Forward Control Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2297-5     Right Front Drive Pump Forward Control Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2297-6     Right Front Drive Pump Forward Control Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2297-13     Right Front Drive Pump Forward Control Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2298-3     Right Front Drive Pump Reverse Control Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2298-5     Right Front Drive Pump Reverse Control Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2298-6     Right Front Drive Pump Reverse Control Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2298-13     Right Front Drive Pump Reverse Control Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    

The solenoid is used to shutoff, release, distribute, or mix fluids on the machine. Generally, multiple solenoids are located together on a manifold. The solenoid converts electrical energy into magnetic energy, moving a spool located inside the housing of the valve. A spring is used to hold the spool in position until the solenoid is energized.

The magnetic force that acts on the valve spool is created when a coil inside the solenoid is energized.

Possible causes for an FMI 3 Diagnostic code are:

  • The solenoid has failed.

  • The energize circuit of the solenoid is shorted to another voltage source.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 5 Diagnostic code are:

  • The energize circuit of the solenoid is open.

  • The return circuit of the solenoid is open.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 6 Diagnostic code are:

  • The energize circuit of the solenoid is shorted to a ground source.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 13 Diagnostic code are:

  • The ECM detects a solenoid that needs calibration.




Illustration 2g03545998

AWD ECM Solenoid connections

Note: The diagrams above are simplified schematics of the AWD ECM connections. The schematic is electrically correct. However, not all of the possible harness connectors are shown. Refer to the latest revision of Electrical Schematic, UENR3921 for the complete schematic.

Implement ECM 1

The following is a list of codes that are associated with the solenoid valves of the machine.

Table 3
Implement ECM 1 (MID 82)    
DTC     Code Description     System Response    
2160-3     Blade Left Raise Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2160-5     Blade Left Raise Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2160-6     Blade Left Raise Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2160-13     Blade Left Raise Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2161-3     Blade Right Raise Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2161-5     Blade Right Raise Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2161-6     Blade Right Raise Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2161-13     Blade Right Raise Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2162-3     Blade Left Lower Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2162-5     Blade Left Lower Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2162-6     Blade Left Lower Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2162-13     Blade Left Lower Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2163-3     Blade Right Lower Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2163-5     Blade Right Lower Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2163-6     Blade Right Lower Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2163-13     Blade Right Lower Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2165-3     Blade Sideshift Left Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2165-5     Blade Sideshift Left Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2165-6     Blade Sideshift Left Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2165-13     Blade Sideshift Left Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2166-3     Blade Sideshift Right Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2166-5     Blade Sideshift Right Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2166-6     Blade Sideshift Right Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2166-13     Blade Sideshift Right Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2167-3 (1)     Circle Left Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2167-5 (1)     Circle Left Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2167-6 (1)     Circle Left Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2167-13 (1)     Circle Left Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2168-3 (1)     Circle Right Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2168-5 (1)     Circle Right Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2168-6 (1)     Circle Right Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2168-13 (1)     Circle Right Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2169-3 (1)     Circle Sideshift Left Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2169-5 (1)     Circle Sideshift Left Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2169-6 (1)     Circle Sideshift Left Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2169-13 (1)     Circle Sideshift Left Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2170-3 (1)     Circle Sideshift Right Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2170-5 (1)     Circle Sideshift Right Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2170-6 (1)     Circle Sideshift Right Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2170-13 (1)     Circle Sideshift Right Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2173-3     Wheel Lean Left Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2173-5     Wheel Lean Left Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2173-6     Wheel Lean Left Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2173-13     Wheel Lean Left Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2174-3     Wheel Lean Right Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2174-5     Wheel Lean Right Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2174-6     Wheel Lean Right Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2174-13     Wheel Lean Right Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2181-3     Blade Pitch Forward Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2181-5     Blade Pitch Forward Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2181-6     Blade Pitch Backward Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2181-13     Blade Pitch Backward Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2182-3     Blade Pitch Backward Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2182-5     Blade Pitch Backward Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2182-6     Blade Pitch Forward Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2182-13     Blade Pitch Forward Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2211-3 (1)     Auxiliary Valve #1 Port B Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2211-5 (1)     Auxiliary Valve #1 Port B Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2211-6 (1)     Auxiliary Valve #1 Port B Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2211-13 (1)     Auxiliary Valve #1 Port B Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2212-3 (1)     Auxiliary Valve #1 Port A Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2212-5 (1)     Auxiliary Valve #1 Port A Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2212-6 (1)     Auxiliary Valve #1 Port A Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2212-13 (1)     Auxiliary Valve #1 Port A Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2213-3 (1)     Auxiliary Valve #2 Port B Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2213-5 (1)     Auxiliary Valve #2 Port B Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2213-6 (1)     Auxiliary Valve #2 Port B Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2213-13 (1)     Auxiliary Valve #2 Port B Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2214-3 (1)     Auxiliary Valve #2 Port A Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2214-5 (1)     Auxiliary Valve #2 Port A Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2214-6 (1)     Auxiliary Valve #2 Port A Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2214-13 (1)     Auxiliary Valve #2 Port A Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2215-3 (2)     Auxiliary Valve 3 Port B Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2215-5 (2)     Auxiliary Valve 3 Port B Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2215-6 (2)     Auxiliary Valve 3 Port B Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2215-13 (2)     Auxiliary Valve 3 Port B Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2216-3 (2)     Auxiliary Valve 3 Port A Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2216-5 (2)     Auxiliary Valve 3 Port A Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2216-6 (2)     Auxiliary Valve 3 Port A Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2216-13 (2)     Auxiliary Valve 3 Port A Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2217-3 (2)     Auxiliary Valve 4 Port B Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2217-5 (2)     Auxiliary Valve 4 Port B Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2217-6 (2)     Auxiliary Valve 4 Port B Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2217-13 (2)     Auxiliary Valve 4 Port B Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2218-3 (2)     Auxiliary Valve 4 Port A Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2218-5 (2)     Auxiliary Valve 4 Port A Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2218-6 (2)     Auxiliary Valve 4 Port A Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2218-13 (2)     Auxiliary Valve 4 Port A Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2219-3 (2)     Auxiliary Valve 5 Port B Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2219-5 (2)     Auxiliary Valve 5 Port B Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2219-6 (2)     Auxiliary Valve 5 Port B Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2219-13 (2)     Auxiliary Valve 5 Port B Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2220-3 (2)     Auxiliary Valve 5 Port A Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2220-5 (2)     Auxiliary Valve 5 Port A Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2220-6 (2)     Auxiliary Valve 5 Port A Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2220-13 (2)     Auxiliary Valve 5 Port A Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2221-3 (2)     Auxiliary Valve 6 Port B Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2221-5 (2)     Auxiliary Valve 6 Port B Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2221-6 (2)     Auxiliary Valve 6 Port B Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2221-13 (2)     Auxiliary Valve 6 Port B Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2222-3 (2)     Auxiliary Valve 6 Port A Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2222-5 (2)     Auxiliary Valve 6 Port A Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2222-6 (2)     Auxiliary Valve 6 Port A Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2222-13 (2)     Auxiliary Valve 6 Port A Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2749-3     Blade Left Raise Relief Enable Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2749-5     Blade Left Raise Relief Enable Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2749-6     Blade Left Raise Relief Enable Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2750-3     Blade Right Raise Relief Enable Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2750-5     Blade Right Raise Relief Enable Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2750-6     Blade Right Raise Relief Enable Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2751-3     Blade Left Raise Relief Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2751-5     Blade Left Raise Relief Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2751-6     Blade Left Raise Relief Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2752-3     Blade Right Raise Relief Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2752-5     Blade Right Raise Relief Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2752-6     Blade Right Raise Relief Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
( 1 ) Diagnostic Codes for components that are connected to the Implement ECM 2 are communicated to the Implement ECM 1 via CAN Data Link.
( 2 ) Diagnostic Codes for components that are connected to the Implement ECM 3 are communicated to the Implement ECM 1 via CAN Data Link.

The solenoid is used to shutoff, release, distribute, or mix fluids on the machine. Generally, multiple solenoids are located together on a manifold. The solenoid converts electrical energy into magnetic energy, moving a spool located inside the housing of the valve. A spring is used to hold the spool in position until the solenoid is energized.

The magnetic force that acts on the valve spool is created when a coil inside the solenoid is energized.

Possible causes for an FMI 3 Diagnostic code are:

  • The solenoid has failed.

  • The energize circuit of the solenoid is shorted to another voltage source.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 5 Diagnostic code are:

  • The energize circuit of the solenoid is open.

  • The return circuit of the solenoid is open.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 6 Diagnostic code are:

  • The energize circuit of the solenoid is shorted to a ground source.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 13 Diagnostic code are:

  • The ECM detects a solenoid that needs calibration.




Illustration 3g03536026

Implement ECM 1 and Implement ECM 2 solenoid connections




Illustration 4g03545960

Implement ECM 3 solenoid connections

Note: The diagrams above are simplified schematics of the Implement ECM 1 connections. The schematic is electrically correct. However, not all of the possible harness connectors are shown. Refer to the latest revision of Electrical Schematic, UENR3921 for the complete schematic.

Implement (Steering) ECM 2

The following is a list of codes that are associated with the solenoid valves of the machine.

Table 4
Implement (Steering) ECM 2 (MID 145)    
DTC     Code Description     System Response    
2171-3     Articulate Left Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2171-5     Articulate Left Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2171-6     Articulate Left Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2171-13     Articulate Left Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2172-3     Articulate Right Solenoid: Voltage Above Normal     A Warning Level 1 Will Be Generated.    
2172-5     Articulate Right Solenoid: Current Below Normal     A Warning Level 1 Will Be Generated.    
2172-6     Articulate Right Solenoid: Current Above Normal     A Warning Level 1 Will Be Generated.    
2172-13     Articulate Right Solenoid: Out of Calibration     A Warning Level 1 Will Be Generated.    
2177-3     Primary Steering Disable Solenoid: Voltage Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2177-5     Primary Steering Disable Solenoid: Current Below Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
2177-6     Primary Steering Disable Solenoid: Current Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash.
A Warning Level 3 Will Be Generated.    
3284-3     Primary Steering System Steer Left Solenoid: Voltage Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 3 Will Be Generated.    
3284-5     Primary Steering System Steer Left Solenoid: Current Below Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 3 Will Be Generated.    
3284-6     Primary Steering System Steer Left Solenoid: Current Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 3 Will Be Generated.    
3284-13     Primary Steering System Steer Left Solenoid: Out of Calibration     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 1 Will Be Generated.    
3285-3     Primary Steering System Steer Right Solenoid: Voltage Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 3 Will Be Generated.    
3285-5     Primary Steering System Steer Right Solenoid: Current Below Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 3 Will Be Generated.    
3285-6     Primary Steering System Steer Right Solenoid: Current Above Normal     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 3 Will Be Generated.    
3285-13     Primary Steering System Steer Right Solenoid: Out of Calibration     E192 Steering System Malfunction event code will be activated. Audible alarm will sound and fault indicator will flash. The primary steering pilot supply solenoids will be disabled and the secondary steering pilot supply solenoids will be enabled
A Warning Level 1 Will Be Generated.    

The solenoid is used to shutoff, release, distribute, or mix fluids on the machine. Generally, multiple solenoids are located together on a manifold. The solenoid converts electrical energy into magnetic energy, moving a spool located inside the housing of the valve. A spring is used to hold the spool in position until the solenoid is energized.

The magnetic force that acts on the valve spool is created when a coil inside the solenoid is energized.

Possible causes for an FMI 3 Diagnostic code are:

  • The solenoid has failed.

  • The energize circuit of the solenoid is shorted to another voltage source.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 5 Diagnostic code are:

  • The energize circuit of the solenoid is open.

  • The return circuit of the solenoid is open.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 6 Diagnostic code are:

  • The energize circuit of the solenoid is shorted to a ground source.

  • The solenoid has failed.

  • The ECM has failed. A failure of the Transmission/ Chassis ECM is unlikely.

Possible causes for an FMI 13 Diagnostic code are:

  • The ECM detects a solenoid that needs calibration.




Illustration 5g03536084

Implement ECM 2 solenoid connections

Note: The diagrams above are simplified schematics of the Implement ECM 2 connections. The schematic is electrically correct. However, not all of the possible harness connectors are shown. Refer to the latest revision of Electrical Schematic, UENR3921 for the complete schematic.

Diagnostic Trouble Code Procedure

Note: Prior to beginning this procedure, inspect the harness connectors that are involved in this circuit. Poor connections can often be the cause of a problem in an electrical circuit. Verify that all connections in the circuit are clean, secure, and in good condition. Check the wiring harness for pinch points or abrasions. Look for and repair areas that indicate wires are exposed. If a problem with a connection is found, correct the problem and verify that the diagnostic code is active before performing a troubleshooting procedure.

Note: Ensure that all safety information, warnings, and instructions are read and understood before any operation or procedures are performed. Perform the following safety measures before you begin to troubleshoot the machine:

  • Move the machine to a surface that is hard and level.

  • Lower all of the implements to the ground.

  • Toggle the parking brake switch to the ON position.

  • Place chocks in the front of the wheels and behind the wheels.

  • Shut off the engine.

Note: Before performing this procedure, inspect the harness connectors that are involved in the circuit. Poor connections can often be the cause of a problem in an electrical circuit. Verify that all connections in the circuit are clean, that all connections are secure and that all connections are in good condition. If a problem with a connection is found, correct the problem and verify that this diagnostic code is active before performing this procedure.

Note: The following test procedure may create other diagnostic codes. Ignore these created diagnostic codes and clear these diagnostic codes when the original diagnostic code has been corrected.

Table 5
Troubleshooting Test Steps     Values     Results    
1. Identify the Active FMI Code Associated with the Solenoid Circuit    
Code present    
FMI 3 diagnostic code, proceed to Test Step 2.

FMI 5 diagnostic code, proceed to Test Step 4.

FMI 6 diagnostic code, proceed to Test Step 7.

FMI 13 diagnostic code, proceed to Test Step 10    
Begin Process For FMI 3 Troubleshooting HERE    
2. Check The Solenoid

A. Locate a laptop that is loaded with the latest version of Cat ET. Connect the laptop to the communication port for the Transmission/ Chassis ECM to monitor the status of the diagnostic codes for this procedure.

B. Turn the disconnect switch and the key start switch to the ON position. Do not start the engine.

Note - The FMI3 diagnostic code should be active.

C. Observe the status of the diagnostic code.

D. Turn the disconnect switch and the key start switch to the OFF position. Do not start the engine.

E. Disconnect the solenoid with the active diagnostic code from the machine harness.

F. Turn the disconnect switch and the key start switch to the ON position. Do not start the engine.

G. Observe the status of the diagnostic code.    

The active FMI 3remains active after the solenoid is disconnected from the wiring harness.    
OK - The active FMI 3diagnostic code remains active after the solenoid is disconnected from the harness. The solenoid is not the cause of the problem

Proceed to test step 3.

NOT OK - The FMI 3 diagnostic code is not active after the solenoid is disconnected from the harness. The FMI 5 diagnostic code is active after the solenoid is removed from the harness. Disconnecting the solenoid changes the status of the active diagnostic code. The solenoid is the cause of the problem.

Repair - Replace the solenoid. Use Cat ET to confirm that the new solenoid corrects the problem.

STOP    
3. Check The Energize Circuit Of The Solenoid For A Short

A. Turn the key start switch and the disconnect switch OFF.

B. Disconnect the harness connection at solenoid.

C. Disconnect the harness connection at the Transmission ECM and the implement ECM

D. The solenoid wire should be checked against every pin in the J1 and J2 connector for a short    

Each reading is greater than 5k Ω.    
OK - All resistance readings are greater than 5k Ω .

Proceed to Test Step 4.

NOT OK - One or more readings are less than 5 Ω.

Repair -A short exists between the signal contact and the circuit with the low resistance. For information on testing for short circuits and finding short circuits, refer to Troubleshooting, "Wiring Harness (Short Circuit) - Test". Repair or replace the machine harness.

Note: A resistance greater than 5 Ω but less than 5k Ω indicates a loose or corroded connection in the circuit. A resistance measurement greater than 5k Ω indicates an open in the circuit.

STOP    
3. Check The Operation Of The ECM

A. The key start switch and the disconnect switch remain OFF.

B. Use a wire removal tool to remove the solenoid signal wire from the wiring harness connector at the ECM.

C. Reconnect the harness connections at the ECM.

D. Turn the disconnect switch and the key start switch to the ON position.

E. Observe the status of the active diagnostic code    

The FMI 3 changes to an FMI 5 after the wire is removed.    
OK - The FMI 3 changes to an FMI 5 after the wire is disconnected. The ECM has responded correctly to the condition of an open circuit. Reinstall the disconnected wire to the correct space in the ECM connector.

Proceed to Test Step 9.
NOT OK - The FMI 3 remains active. The status of the active diagnostic code did not change when the wire was disconnected from the ECM.

Repair - The ECM has not responded correctly to the condition of an open circuit. The operation of the ECM is not correct. Prior to replacing the ECM, always contact the Technical Communication at your dealership for possible consultation with Caterpillar. This consultation may greatly reduce repair time.

Follow the steps in Troubleshooting, "ECM - Replace" if the ECM needs to be replaced.

STOP    
Begin Process For FMI 5 Troubleshooting HERE    
4. Check The Solenoid.

A. Turn the key start switch and the disconnect switch OFF.

B. Disconnect the solenoid from the machine harness.

C. Place a jumper wire between contact 1 and contact 2, at the harness connector for the solenoid.

D. Turn the key start switch and the disconnect switch ON. Do not start the engine.

E. As the jumper is removed and connected to the contacts, observe any code change.    

The code changes to FMI 6 after the jumper wire is installed.    
OK - The circuit is correct. The solenoid has failed.

Repair: Replace the solenoid.

Proceed to Test Step 9

NOT OK - The diagnostic code remains active.

Proceed to Test Step 5    
5. Check The Machine Harness For An Open.

A. Turn the key start switch and the disconnect switch OFF.

B. Disconnect the harness connectors from the ECM (or switch panel).

C. The jumper wire remains installed.

D. At the machine harness connector for the ECM, measure the resistance at the ECM contacts for the solenoid.    

Each reading is less than 5 Ω.    
OK - The reading is less than 5 Ω, the harness is correct.

Proceed to Test Step 6.

NOT OK - The reading is greater than 5k Ω. Circuit open in machine harness.

Repair : The open is in the wire for the solenoid signal or the return wire for the solenoid. Repair or replace the machine harness.

Note: A resistance greater than 5 Ω but less than 5k Ω indicates a loose or corroded connection in the circuit. A resistance measurement greater than 5k Ω indicates an open in the circuit.

Proceed to Test Step 9.    
6. Check The Operation of the ECM.

A. Remove the jumper wire that was installed in the last test step.

B. At the connector for the ECM, use a wire removal tool to remove the signal wire from the ECM harness connector.

C. Reconnect the machine harness connectors to the ECM

D. Turn the key start switch and the disconnect switch ON. Do not start the engine.

E. Use a multimeter probe that is NOT connected to a multimeter or a similar device to connect with the ECM. Connect at the signal wire contact through the empty space.

F.Ground the other end of the multimeter probe to frame ground. Observe the status of the diagnostic code    

The code changes to FMI 6 after the jumper wire is installed.    
OK - The circuit is correct. The ECM has responded correctly to the condition of a grounded circuit. The operation of the ECM is correct. Reinstall the disconnected wire into the correct spot in the ECM connector.

Proceed to Test Step 9.
NOT OK - The diagnostic code remains an FMI 5 when the multimeter probe creates a short to ground.

Repair: The ECM has not responded correctly to the condition of a grounded circuit. The operation of the ECM is not correct.

Prior to replacing the ECM, always contact the Technical Communication at your dealership for possible consultation with Caterpillar. This consultation may greatly reduce repair time.

Follow the steps in Troubleshooting, "ECM - Replace" if the ECM needs to be replaced.

STOP    
Begin Process For FMI 6 Troubleshooting HERE    
7. Check The Solenoid

A. Turn the key start switch and the disconnect switch OFF.

B. Disconnect the solenoid from the machine harness.

C. Turn the key start switch and the disconnect switch ON. Do not start the engine.    

The FMI 6 diagnostic code changes to an FMI 5 diagnostic code    
OK - The circuit is correct. The solenoid has failed.

Repair: Repeat this test to verify solenoid failure. Replace the solenoid.

Proceed to Test Step 9.

NOT OK - The diagnostic code remains active.

Proceed to Test Step 8.    
8. Check Machine Harness For A Short To Ground

A. The machine harness remains disconnected from the solenoid.

B. Turn the key start switch and the disconnect switch OFF.

C. Disconnect the harness connectors from the ECM (or switch panel).

D. At the harness connector for the ECM, measure the resistance between the solenoid signal contact and all other pins    

Each reading is greater than 5k Ω.    
OK - Machine harness correct.

Proceed to Test Step 9.

NOT OK - One or more of the resistance measurements are less than 5 Ω. A short circuit exists in the machine harness.

Repair: A short circuit exists between the wire for the signal wire of the solenoid and the circuit with the low resistance. Repair or replace the machine harness.

Note: A resistance greater than 5 Ω but less than 5k Ω indicates a loose or corroded connection in the circuit. A resistance measurement greater than 5k Ω indicates an open in the circuit.

Proceed to Test Step 9.    
9. Check If The Diagnostic Code Remains

A. Turn the key start switch and the disconnect switch ON.

B. Reconnect all harness connections.

C. Operate the machine.

D. Stop the machine and engage the safety lock lever.

E. Check if diagnostic code for the solenoid is active.    

The Code for involved solenoid is NO longer present.    
OK - The diagnostic code does not exist at this time. The initial diagnostic code may have been caused by poor electrical connection or short at one of the harness connections. Resume machine operation.
STOP

NOT OK - The diagnostic trouble code has not been corrected. If the diagnostic code has not been corrected after performing the procedure a second time, the ECM may require replacement.

Prior to replacing the ECM, contact the Technical Communication at your dealership for possible consultation with Caterpillar. This consultation may greatly reduce repair time.

Refer to Troubleshooting, "ECM - Replace" if the ECM needs to be replaced.

STOP    
Begin Process For FMI 13 Troubleshooting HERE    
10. Check the Calibration

A. Perform the calibration procedure for the solenoid. Refer to Testing and Adjusting, "Calibration" procedure.
B. Observe the status of the Code    

The Code is Active    
OK -FMI 13 is not active. The calibration corrected the condition that caused the diagnostic code

Repair: Resume normal operation

STOP

NOT OK - FMI 13 Code is active. The diagnostic code has not been corrected. Verify that the correct software has been flashed into the ECM, or that the correct ECM is installed on the machine. Then repeat the calibration

Repair:If the diagnostic code is still active and the cause of the diagnostic code is not found, the ECM may have failed. ECM failure is unlikely. Verify that the solenoid and associated circuits are correct. Prior to replacing an ECM, always contact your dealership for possible consultation with Caterpillar. This consultation may greatly reduce repair time. If the ECM requires replacement, refer to Troubleshooting, "ECM - Replace"
STOP    

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