1998/07/20 Caterpillar


Priming The 144-0835 Unit Injector Hydraulic Pump{1714}

Usage:


D9R (7TL, 8BL),
D10R (3KR) Track-Type Tractors;
24H (7KK) Motor Graders;
73D (1GW) Underground Truck;
631E (1AB),
633E (2PS),
637E (1FB),
651E (4YR),
657E (5YR, 6PR, 6TR, 7KR) Wheel-Tractor Scrapers;
769D (5TR),
771D (6JR),
773D (7ER),
775D (6KR) Off-Highway Trucks;
834B (7BR) Wheel Tractors;
836 (7FR) Compactors;
988F (2ZR),
990 (4FR) Wheel Loaders;
PM-565 (3TK) Cold Planers

Reference: Special Instruction, REHS0192-03, "Disassembly And Assembly Of The 144-0835 Unit Injector Hydraulic Pump Group". Video, LEVN4245, "Disassembly And Assembly Of The Unit Injector Hydraulic Pump Group For 3408E And 3412E".

These machines are powered by 3408E (99C) or 3412E (80M) Engines which are equipped with Hydraulically Actuated Electronically Controlled Unit Injector fuel systems. After the unit injector hydraulic pump on one of these engines has been disassembled and assembled for servicing, the pump should be primed before attempting to start the engine.


Location to prime 144-0835 Unit Injector Hydraulic Pump.

To prime the 144-0835 Unit Injector Hydraulic Pump Group add one quart of engine oil to the reservoir of the pump through inlet (1). This adds the necessary amount of oil to the unit injector hydraulic pump so that the hydraulic pump will not be damaged and the engine will start without excessive cranking or wear.

Caterpillar Information System:

1998/07/13 Circuit Breakers Are Changing From Red To Blue Reset Buttons{1420}
1998/06/29 Re-Alignment Warning Tag On All 3500 Generator Sets Reminds Of Alignment Required At Installation {1021}
1998/06/22 New Guideline For Product Information, SEBF8340, " Fuel Systems Troubleshooting Guide For 3204, 3300, And 3400 Engines With New Scroll Fuel Systems (NSFS)" Available {0374,1250}
1998/06/22 More Frequent S·O·S Oil Analysis Improves Component Life Cycle Management {7577,7542,7576,7571,7574,7578,7575,7573}
1998/06/15 Similar Product Support Literature Available For Military Machines{7567}
1998/06/01 Manufacturing Process Improvement Increases Reliability Of Speed Sensors {1900}
1998/06/01 Proper Checking For Refrigerant Leaks Ensures Maximum Service Life Of Refrigerant Compressor {1802,1809,7320}
1998/05/25 New Valve Cover Seal Used {1107}
1998/05/18 Entertainment Radios Improved With Increased Reliability {7338}
1998/05/11 New Engine Lifter Arm Assembly With Crowned Roller Used In Lifter Groups {1209}
1998/05/04 ROPS Instruction Film Available Through Parts Service{7177,7405}
1998/05/04 Improved Alternator Groups Now Available{1405}
1998/07/20 New Seat Belts Prevent Self Tightening and Improve Operator Comfort{7327}
1998/08/03 Use 142-2285 Stress Plate for Honing Individual Engine Cylinders {1223}
1998/08/10 Heavy-Duty 151-0968 Variable Speed, Inch, Reversing Drill now available {0600}
1998/08/10 Use Hydraulic Torque Wrenches and Accessories for High Torque and/or Low Clearance Applications 132-8112 HY-1XLT 132-8119 HY-3XLT 132-8126 HY-5XLT 132-8133 HY-10XLT 1U-6221 HY-2XLCT 132-8159 HY-4XLCT 132-8183 HY-8XLCT 132-8206 HY-4ULC 132-8223 Power
1998/08/10 Use 146-1738 Borescope for Internal Inspection of Caterpillar Products {0777}
1998/08/10 Use Recommended Repair Parts for Torque-Turn Track Wrench 5000 {4172,0602}
1998/08/10 Use 147-1758 Filter Element, 134-5901 Spares Kit, 135-6547 Auxiliary Filter, and 1R-0712 Fuel Filter to Perform Maintenance for Hartridge AVM Test Bench {1250,0782}
1998/08/17 Use 125-0201 Guide Assembly For Camshaft Installation {1202}
1998/08/17 Use 150-3992 And 150-3993 Timing Pins For Fuel Injection Pumps {1251,1251,1000}
1998/08/17 Use 136-3113 Timing Gauge To Time Engines With Bosch Pump {1251}
1998/08/17 Use 146-2597 Rocker Arm Bearing Installation Tool To Hold Push Rods In Place {1208}
1998/08/17 Use 146-2726 Maintenance Tool Group To Perform Routine Maintenance {1000,1000,0701}
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