Fan Drive - Assemble
Assembly Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-0510 | Driver Gp | 1 |
| B | FT-2466 | Mounting Plate | 1 |
| C | 9U-7397 | Plate | 1 |
| D | 1P-0520 | Driver Gp | 1 |
| E | FT-2462 | Tube | 1 |
| F | FT-2463 | Ring | 1 |
- Use Tooling (A) and a suitable press to install seal (36) .
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| Illustration 1 | g02831070 |
- Use Tooling (D) and a suitable lifting device to install bearing (35) .
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| Illustration 2 | g02831097 |
- Install retaining ring (34) .
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| Illustration 3 | g02831137 |
- Install plate (33) Install retaining ring (32) .
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| Illustration 4 | g02831156 |
- Install clutch hub (31) .
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| Illustration 5 | g02831198 |
- Use Tooling (E) and a suitable press, to install wear sleeve (30). Using Tooling (E) and Tooling (F), install seal (29) .
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| Illustration 6 | g02831219 |
- Use Tooling (A) and a suitable press to install mounting flange (27) into clutch hub assembly (28) .
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| Illustration 7 | g02831238 |
- Install traction discs (26) .
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| Illustration 8 | g02831260 |
- Install spring washer (25) and wear ring (24) .
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| Illustration 9 | g02831277 |
- Install piston seal (22) and dowel pins (23) .
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| Illustration 10 | g02831300 |
- Install O-ring seal (21) .
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| Illustration 11 | g02831697 |
- Install piston (20) .
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| Illustration 12 | g02831706 |
- Install balancing plate (19) and retaining ring (18). Spin the two halves of clutch assembly (17) together.
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| Illustration 13 | g02832757 |
- Place Tooling (B) into a suitable vice. Set clutch assembly (16) onto Tooling (B) .
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| Illustration 14 | g02832836 |
- Install Tooling (C) onto mounting flange (15). Torque clutch assembly (16) to a torque of 814 ± 34 N·m (600 ± 25 lb ft)
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| Illustration 15 | g02832976 |
- Install locking pin (14) .
Note: If holes do not line up with machined slots after torque is achieved, only tighten assembly until slots align for pin installation.
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| Illustration 16 | g02833078 |
- Using Tooling (A) and a suitable press. Install bearing sleeves (13) .
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| Illustration 17 | g02833378 |
- Use Tooling (E) and a suitable press to install wear ring (9). Using Tooling (E) and Tooling (F), install seal (8) .
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| Illustration 18 | g02833462 |
- Use Tooling (E) and a suitable press to install seal (11) and wear ring (12) .
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| Illustration 19 | g02833776 |
- Use Tooling (D) and a suitable press to install bearing (10) .
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| Illustration 20 | g02833797 |
- Install retaining ring (9) .
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| Illustration 21 | g02833916 |
- Use Tooling (A) and a suitable press to install seal (8) .
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| Illustration 22 | g02853282 |
- Use Tooling (A) and a suitable press to install shaft assembly (7) .
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| Illustration 23 | g02853416 |
- Install fan speed sensor (6) .
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| Illustration 24 | g02834036 |
- Install tube ring (5) and seal rings (4) .
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| Illustration 25 | g02834061 |
- Install retaining ring (3) .
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| Illustration 26 | g02834316 |
- Install clutch assembly (2) .
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| Illustration 27 | g02834319 |
- Install cover (1) .
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| Illustration 28 | g02834337 |
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