Transmission (Power Shift) - Install
Installation Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 180-3034 | Jack Stand Gp | 4 |
| B | 8S-7615 | Pin | 2 |
| 4C-6486 | Stand | 2 | |
| 8S-7641 | Tube | 2 | |
| 8S-8048 | Saddle | 2 | |
| C | 208-5040 | Support Tube | 1 |
| D | 1U-7505 | Hydraulic Jack | 1 |
- Attach Tooling (D) to transmission assembly (31). The weight of transmission assembly (31) is approximately 255 kg (562 lb).
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| Illustration 1 | g01244138 |
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| Illustration 2 | g01243675 |
- Use Tooling (D) in order to install transmission assembly (31) .
- Remove cable strap (37) from drive plate (38) for the converter.
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| Illustration 3 | g01243966 |
- Install bolts (34) .
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| Illustration 4 | g01249112 |
- Install mounts (40) and (43) to each side of transmission assembly (31). Install mounting bolts (39) and (44). Install bolts (42) and (46) and install nuts (41) and (45) .
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| Illustration 5 | g01243880 |
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| Illustration 6 | g01519366 |
- Rotate flywheel (35) in order to install bolts (36) .
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| Illustration 7 | g01243827 |
Note: Make sure that the holes for bolts (36) are clean and free of oil.
- Install cover (33) and bolts (32).
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| Illustration 8 | g01249114 |
- Install the transmission oil filter. Refer to Operation and Maintenance Manual, "Transmission Oil Filter - Replace".
- Install hose (30) to the hydraulic oil tank and install clamp (29). Connect hose assembly (28) .
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| Illustration 9 | g01243674 |
- Move transmission filler tube (25) into position and install clip (27) .
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| Illustration 10 | g01243666 |
- Install bolts (26) that retain transmission filler tube (25) .
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| Illustration 11 | g01519353 |
- Connect clip (24) .
- Position manifold (23). Install bolts (21) .
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| Illustration 12 | g01659919 |
- Connect harness assembly (18). Install a new cable strap (19) .
- Connect hose assemblies (20) and (22) .
Note: Hose assemblies (20) and (22) were installed with the transmission.
- Connect hose assembly (16) to the right side of the transmission. Connect hose assembly (17) to the left side of the transmission.
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| Illustration 13 | g01519326 |
- Install solenoids (11) and (15) and install the plungers. Install nuts (12) and (14). Connect harness assembly (13) .
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| Illustration 14 | g01243656 |
- Connect harness assemblies (8), (9), and (10) .
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| Illustration 15 | g01243338 |
- Connect harness assemblies (1), (2), (3), (4), (5), (6), and (7) .
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| Illustration 16 | g01243334 |
- Use Tooling (D) in order to remove Tooling (A) and Tooling (C) .
Note: Do not remove Tooling (A) from the front axle.
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| Illustration 17 | g01244175 |
- Install the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install".
- Install the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install".
- Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".
- Fill the transmission with oil. Refer to Operation and Maintenance Manual, "Transmission Oil - Change".
- Use Tooling (D) in order to remove Tooling (A) and Tooling (B). Lower the machine to the ground.
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| Illustration 18 | g01244146 |
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| Illustration 19 | g01659918 |
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