785D OEM Off-Highway Truck Hydraulic System Caterpillar

Illustration 1	g00909001

Rotation of the pump is counterclockwise when the pump is viewed from the drive end.

The pump is a gear-type pump.

Lubricate the pump with oil before you operate the pump.

Bench test requirements: SAE 10W oil must be stabilized at 52° ± 3°C (125° ± 5°F) before the test is performed.

(A) Torque converter scavenge section

Minimum output ... 40 L/min (10.6 US gpm)

Test pressure ... 345 kPa (50 psi)

Test speed of pump ... 900 rpm

(B) Torque converter charging section

Minimum output ... 197 L/min (52.0 US gpm)

Test pressure ... 1035 kPa (150 psi)

Test speed of pump ... 900 rpm

(C) Parking brake release section

Minimum output ... 25 L/min (6.6 US gpm)

Test pressure ... 4136 kPa (600 psi)

Test speed of pump ... 900 rpm

(1) Torque for the locknut on the pump drive gear ... 110 ± 13 N·m (81 ± 10 lb ft)

(2) Clearance between a new gear and a new cover ... 0.104 ± 0.043 mm (0.0041 ± 0.0017 inch)

(3) Clearance between a new gear and a new body ... 0.163 ± 0.038 mm (0.0064 ± 0.0015 inch)

(4) Clearance between a new gear and a new body ... 0.0815 ± 0.0255 mm (0.0032 ± 0.0010 inch)

(5) Dimensions of new shafts and of new pump bodies

Diameter of the drive shafts and diameter of the driven shafts ... 31.742 ± 0.005 mm (1.2497 ± 0.0002 inch)

Diameter of the bores in the pump body ... 31.786 ± 0.008 mm (1.2514 ± 0.0003 inch)

Illustration 2	g00901302
Section A-A

(E) Position of the bearing joint ... 30° ± 15° from the centerline

(F) Depth of the bearing ... 0.062 mm (0.0024 inch)

Illustration 3	g00901316
Section B-B

(G) Position of the dowel ... 5.0 ± 0.5 mm (0.197 ± 0.0197 inch)

Illustration 4	g00901319
Section C-C

(E) Position of the bearing joint ... 30° ± 15° from the centerline

(H) Position of the damper ... 7.5 ± 0.5 mm (0.295 ± 0.0197 inch)

(J) Position of the damper ... 1.5 ± 0.5 mm (0.059 ± 0.0197 inch)

(K) Position of the bearing ... 1.5 ± 0.25 mm (0.059 ± 0.0098 inch)

Illustration 5	g00901323
Section D-D

(L) Position of the dowel ... 0.19 mm (0.008 inch)

Illustration 6	g00909198
Section E-E

(E) Position of the bearing joint ... 30° ± 15° from the centerline

(M) Position of the bearing ... 1.5 ± 0.5 mm (0.059 ± 0.0197 inch)