583T Pipelayer Machine Systems Caterpillar


Counterweight Control Valve - Remove

Usage:

583T CMX

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     FT-1114     Vacuum Cap     1    
5P-0306 Vacuum Transducer     1    
6V-4142 Fitting     1    
5K-5068 Fitting     1    

Start By:

  1. Remove the seat. Refer to Disassembly and Assembly, "Seat - Remove and Install".

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all harness assemblies, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------



    Illustration 1g01238830

  1. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 276 to 414 kPa (40 to 60 psi) of air. This procedure will pull vacuum on the hydraulic system.



    Illustration 2g01244096

  1. Remove cover (1) .



    Illustration 3g01238962

    The platform has been removed for photographic clarity.

  1. Disconnect hose assemblies (2), (3), (4), (5), (6), and (7) .



    Illustration 4g01238963

  1. Disconnect hose assembly (8) from counterweight control valve (9) .



    Illustration 5g01238965

  1. Remove bolts (10) and counterweight control valve (9) .

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