AP-800D and BG-230D Asphalt Pavers Conveyor Systems Caterpillar


Piston Pump Neutral - Test and Adjust

Usage:

AP-800D A5P

------ WARNING! ------

Hot oil and components can cause personal injury.

Do not allow hot oil or components to contact skin.

----------------------



Illustration 1g01076348

  • Open the right access door (1) .



      Illustration 2g01078925

      (2) Left electrical connector (2).




      Illustration 3g01078928

      (3) Right electrical connector (3).

    1. Disconnect left electrical wire (2) from the EDC.

    1. Start the engine and run the engine at low idle.

      Note: The oil in the hydraulic system must be at an operating temperature of approximately 38 °C (100 °F).

    1. Run the engine at high idle.

    1. Activate the parking brake.



      Illustration 4g01078934

      Left side conveyor neutral adjuster

      (4) Left adjuster

      (5) Left locknut




      Illustration 5g01078930

      Right side conveyor neutral adjuster (photo purpose)

      (6) Right adjuster

      (7) Right locknut

    1. Use the 9/16 inch combination wrench to loosen locknut (5) on the left conveyor neutral adjustment screw and a 4 mm allen wrench in order to adjust the adjustment screw.

    1. Turn adjustment screw (4) with the 4 mm allen wrench clockwise until the conveyor begins to move. Mark the position of the allen wrench.

    1. Turn adjustment screw (4) with the 4 mm allen wrench counterclockwise until the conveyor begins to move in the opposite direction. Mark the position of the allen wrench.

    1. Turn adjustment screw (4) with the 4 mm allen wrench clockwise to half the number of turns.

    1. After the neutral adjustment is obtained, tighten locknut (5) to the following torque 2.8 ± 3.4 N·m (25 ± 30 lb in).

    1. Run the engine at low idle and stop the engine.

    1. Connect electrical connector (2) .

    1. Repeat Step 2 through Step 12 for the right side conveyor neutral adjustment.
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