PRODUCT SUPPORT PROGRAM FOR MODIFYING THE FLYWHEEL HOUSING AND INSTALLING A PAPER BEADED GASKET ON CERTAIN 3512C HD LOCOMOTIVE ENGINES AT PLANNED COMPONENT REBUILD Caterpillar


PRODUCT SUPPORT PROGRAM FOR MODIFYING THE FLYWHEEL HOUSING AND INSTALLING A PAPER BEADED GASKET ON CERTAIN 3512C HD LOCOMOTIVE ENGINES AT PLANNED COMPONENT REBUILD

Usage:

TEBE2478-01

16Dec2014
(Revised 03Nov2016)


B170
L262
N050

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR MODIFYING THE FLYWHEEL HOUSING AND INSTALLING A PAPER BEADED GASKET ON CERTAIN 3512C HD LOCOMOTIVE ENGINES AT PLANNED COMPONENT REBUILD

1157 7555
PS90438
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90438" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 16Dec2014 Service Letter. Changes have been made to the Termination Date, and Service Claim Allowances.


TERMINATION DATE

31Dec2016

PROBLEM

The existing cylinder block to flywheel housing joint can weep oil on certain 3512C HD Locomotive Engines. If the existing joint leaks oil it becomes a nuisance leak for the customer. FRA Administration requires all leaks to be repaired before putting this passenger locomotive into service.

AFFECTED PRODUCT

Model Identification Number
3512C  NJT00102-00108, 110-122, 124-125, 127-135, 137-138, 140-141, 143-150

PARTS NEEDED

Qty

Part Number Description
1 3094550 GASKET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

This procedure should be performed at a planned overhaul maintenance interval. This program only covers the modification to the rear housing and provides the beaded gasket.

Refer to Special Instruction, REHS7873 for the modification procedure to use the new 309-4550 gasket with the existing flywheel housing.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-20000 hrs,
0-84 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 14.0-hour job
$1000 is allowed for flywheel housing machining costs.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPAIRING RADIATOR COOLANT LEAKS ON CERTAIN PMG3516C GENERATOR SETS (XQ1475G POWER MODULES) PRODUCT SUPPORT PROGRAM FOR REPAIRING RADIATOR COOLANT LEAKS ON CERTAIN PMG3516C GENERATOR SETS (XQ1475G POWER MODULES)
PRODUCT SUPPORT PROGRAM FOR REWORKING THE INTEGRAL TANK ON CERTAIN C9 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE INTEGRAL TANK ON CERTAIN C9 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPAIRING RADIATOR COOLANT LEAKS ON CERTAIN PMG3516C GENERATOR SETS (XQ1475G POWER MODULES) PRODUCT SUPPORT PROGRAM FOR REPAIRING RADIATOR COOLANT LEAKS ON CERTAIN PMG3516C GENERATOR SETS (XQ1475G POWER MODULES)
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE SOFTWARE ON CERTAIN C7.1 GENERATOR SETS (XQ200 POWER MODULES) PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE SOFTWARE ON CERTAIN C7.1 GENERATOR SETS (XQ200 POWER MODULES)
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STEEL TRANSMISSION LINES ON CERTAIN TH55-E70 AND TH55FT-E90 PETROLEUM TRANSMISSIONS AND PETROLEUM PACKAGES PRODUCT SUPPORT PROGRAM FOR REPLACING THE STEEL TRANSMISSION LINES ON CERTAIN TH55-E70 AND TH55FT-E90 PETROLEUM TRANSMISSIONS AND PETROLEUM PACKAGES
PRODUCT SUPPORT PROGRAM FOR FLUSHING THE COOLING SYSTEM ON CERTAIN C13 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR FLUSHING THE COOLING SYSTEM ON CERTAIN C13 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE PRELUBE PUMP ON CERTAIN PMG3516C POWER MODULES (XQ1475G POWER MODULES) PRODUCT SUPPORT PROGRAM FOR RELOCATING THE PRELUBE PUMP ON CERTAIN PMG3516C POWER MODULES (XQ1475G POWER MODULES)
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING DEF FITTING AND AIR FITTING O-RINGS, REORIENTING THE WASHERS ON THE DOSING PUMP HEAD AND REPLACING THE BOLTS AND WASHERS ON THE DOSING PUMP MANIFOLD ON CERTAIN 3516C AND 3516C HD GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING DEF FITTING AND AIR FITTING O-RINGS, REORIENTING THE WASHERS ON THE DOSING PUMP HEAD AND REPLACING THE BOLTS AND WASHERS ON THE DOSING PUMP MANIFOLD ON CERTAIN 3516C AND 3516C HD GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR 3890806, GEN, LAS, 40 L7 (2.2 SINGLE PHASE) OR 4159861, GEN, LAS 40 L7 (2.2 THREE PHASE) ON CERTAIN C2.2 MARINE GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR 3890806, GEN, LAS, 40 L7 (2.2 SINGLE PHASE) OR 4159861, GEN, LAS 40 L7 (2.2 THREE PHASE) ON CERTAIN C2.2 MARINE GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING 196-4648 AND 196-4649 TURBO COOLANT RETURN TUBES ON CERTAIN G3612 AND G3616 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING 196-4648 AND 196-4649 TURBO COOLANT RETURN TUBES ON CERTAIN G3612 AND G3616 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 454-6625 WIRING GROUP ON CERTAIN C15, AND C18 GENERATOR SETS EQUIPPED WITH A DEIF CONTROLLER PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 454-6625 WIRING GROUP ON CERTAIN C15, AND C18 GENERATOR SETS EQUIPPED WITH A DEIF CONTROLLER
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING TURBOCHARGER SHIELDS ON CERTAIN G3520C 1200RPM LANDFILL GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING TURBOCHARGER SHIELDS ON CERTAIN G3520C 1200RPM LANDFILL GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR SEALING THE CYLINDER BLOCK TO FLYWHEEL HOUSING JOINT ON CERTAIN 3512C HD LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR SEALING THE CYLINDER BLOCK TO FLYWHEEL HOUSING JOINT ON CERTAIN 3512C HD LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXCITER ROTOR ON CERTAIN 3512 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RADIATOR FAN GUARD ON CERTAIN C27 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE RADIATOR FAN GUARD ON CERTAIN C27 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRELUBE PUMP ON CERTAIN G3516H AND G3520H GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRELUBE PUMP ON CERTAIN G3516H AND G3520H GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR TO AIR AFTER COOLER (ATAAC) ON CERTAIN C27 GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE AIR TO AIR AFTER COOLER (ATAAC) ON CERTAIN C27 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS VERIFICATION / SERIAL NUMBER LABELS ON CERTAIN DIESEL PARTICULATE FILTERS SOLD INTO CALIFORNIA IN THE YEAR 2009. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS VERIFICATION / SERIAL NUMBER LABELS ON CERTAIN DIESEL PARTICULATE FILTERS SOLD INTO CALIFORNIA IN THE YEAR 2009.
PRODUCT SUPPORT PROGRAM FOR REWORKING THE EMERGENCY STOP PUSH BUTTON CONTACTS ON EMCP 4 CONTROL PANELS ON CERTAIN 3512, 3512B, 3516, AND 3516B GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REWORKING THE EMERGENCY STOP PUSH BUTTON CONTACTS ON EMCP 4 CONTROL PANELS ON CERTAIN 3512, 3512B, 3516, AND 3516B GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GAS INLET ELBOW ON CERTAIN 3512C DYNAMIC GAS BLENDING OIL WELL SERVICE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GAS INLET ELBOW ON CERTAIN 3512C DYNAMIC GAS BLENDING OIL WELL SERVICE ENGINES
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL LINES ON CERTAIN 3512C LOCOMOTIVE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL LINES ON CERTAIN 3512C LOCOMOTIVE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN C7.1 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN C7.1 INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUSES ON CERTAIN PMG3516C (XQ1475G) POWER MODULES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUSES ON CERTAIN PMG3516C (XQ1475G) POWER MODULES
PRODUCT SUPPORT PROGRAM FOR A MISSING SHIPPED LOOSE 150-1240 OIL PRESSURE SWITCH ON CERTAIN G3508, G3508B, G3512B, G3516, AND G3516B ENGINES PRODUCT SUPPORT PROGRAM FOR A MISSING SHIPPED LOOSE 150-1240 OIL PRESSURE SWITCH ON CERTAIN G3508, G3508B, G3512B, G3516, AND G3516B ENGINES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.