PRODUCT SUPPORT PROGRAM FOR REMAN CYLINDER HEAD CORE CREDIT FOR REPLACING THE CYLINDER HEADS AT PLANNED COMPONENT REPLACEMENT ON CERTAIN 3616 ENGINES
Usage:
REBE9995-00
Show/hide table
| 09Jul2013 |
U-300
O-254
Show/hide table
| Before/After | PRODUCT SUPPORT PROGRAM FOR REMAN CYLINDER HEAD CORE CREDIT FOR REPLACING THE CYLINDER HEADS AT PLANNED COMPONENT REPLACEMENT ON CERTAIN 3616 ENGINES |
|
| 1101 | PS43954 |
|
Show/hide table
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43954" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
Show/hide table
Show/hide table
TERMINATION DATE |
| 31Jul2019 |
PROBLEM
Show/hide table
| Certain 3616 cylinder heads may not make second life and must not be rebuilt or returned to a reman facility. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| 3616 | 1PD00546, 722-726, 728-733 |
PARTS NEEDED
Show/hide table
| No parts needed for this program |
ACTION REQUIRED
Show/hide table
| At top end overhaul inspect and identify the cylinder head serial number. If the serial number is listed in the attached Rework Procedure, do not rebuild the cylinder head. Replace the cylinder head. Return the cylinder head. Refer to the Parts Disposition. Refer to the Service Claim Allowances. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
0-60 mo |
||||||
61-72 mo |
||||||
Show/hide table
| NOTE: This is a 0.0-hour job | ||||||
| Core charge credit will be allowed for the core charge incurred for each cylinder head that is replaced with a reman cylinder head. Retain a copy of all invoices for reman core charges in the engine history folder for audit purposes. |
Show/hide table
PARTS DISPOSITION
Show/hide table
| ***** NACD ***** Hold all cylinder heads that are removed for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. ***** EAME ***** Hold all cylinder heads that are removed for 30 days for a possible Parts Return Request (PRR). Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling. |
Show/hide table
| 1pd00722 UM0974CC UM0975CC UM0976CC UM0979CC UM0980cc UM0984CC UM0985CC UM0990CC UM0991CC UM0993CC UM5980CC UM5985CC UM5988CC UM5990CC UM5994CC UM5996CC |
| 1pd00723 UM0982CC UM0983CC UM0987CC UM0994CC UM0995CC UM0996CC UM5978CC UM6024CC |
| 1pd00724 UM0992CC UM1036CC UM1037CC UM6031CC UM6035CC UM6037CC UM6043CC UM6044CC UM6045CC |
| 1pd00725 UM0989CC UM1028CC UM1031CC UM1035cc UM1038CC UM1045CC UM1050CC UM1052CC UM1055CC UM5983CC UM5986CC UM5987CC UM5989CC UM6030CC |
| 1pd00726 UM1030CC UM1032CC UM1034CC UM1048CC UM1051CC UM1056CC UM1057CC UM6025CC UM6027CC UM6038CC UM6041CC UM6047CC UM6048CC UM6052CC UM6053CC |
| 1pd00728 UM0986cc UM0988CC UM0997CC UM0998CC UM1022CC UM1024CC UM1041CC UM1042CC UM1044CC UM5995CC UM5998CC UM5999CC UM6022CC UM6036CC UM6040CC UM6058CC |
| 1pd00729 UM1117cc UM1118CC UM1120cc UM1122cc UM1124cc UM1125cc UM1128CC UM1129CC UM6105CC UM6108CC UM6115cc UM6118CC UM6121cc UM6123cc UM6124cc UM6129CC |
| 1pd00730 UM1025CC UM1054cc UM1059CC UM1061CC UM1111cc UM1114cc UM1115cc UM1116cc UM1126cc UM5997CC UM6021CC UM6054CC UM6060CC UM6094cc UM6111cc UM6116cc |
| 1pd00731 UM1101CC UM1102CC UM1105CC UM1108CC UM1112cc UM1113cc UM1121cc UM6095CC UM6103CC UM6106CC UM6112cc UM6119cc UM6120cc UM6126cc UM6130CC UM6134CC |
| 1pd00732 UM1123cc UM1130CC UM1131CC UM1133CC UM1134CC UM1139CC UM1140CC UM1142CC UM1145CC UM1152cc UM6131CC UM6135CC UM6136CC UM6140CC UM6143CC UM6152cc |
| 1pd00733 UM1137CC UM1141CC UM1146CC UM1147CC UM1148CC UM1156CC UM1166CC UM1167CC UM6125cc UM6128CC UM6132CC UM6137CC UM6139CC UM6155CC UM6161CC UM6167CC |
| 1pd00546 UM1215CC UM1220CC UM1322CC UM1323CC UM1324CC UM1330CC UM1337CC UM1340CC UM1351CC UM1353CC UM6219CC UM6221CC UM6325CC UM6337CC UM6345CC UM6354CC |
Caterpillar Information System:
PRODUCT SUPPORT PROGRAM FOR UPDATING THE FIRMWARE TO VERSIONS 5.41/5.42 ON CERTAIN UPS 1000Z, UPS 1200Z, UPS 1000, UPS 1200, UPS 150, UPS 250, UPS 300, UPS 301 UPS 500, UPS 600, UPS 750, AND UPS 900 UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR UPDATING THE FIRMWARE TO VERSIONS 5.41/5.42 ON CERTAIN UPS 1000Z, UPS 1200Z, UPS 1000, UPS 1200, UPS 150, UPS 250, UPS 300, UPS 301 UPS 500, UPS 600, UPS 750, AND UPS 900 UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE JACKET WATER COUPLINGS ON CERTAIN 3512C MARINE ENGINES EQUIPPED WITH A PLATE TYPE HEAT EXCHANGERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE JACKET WATER COUPLINGS ON CERTAIN 3512C MARINE ENGINES EQUIPPED WITH A PLATE TYPE HEAT EXCHANGERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY INSTALLING HOT SURFACE / READ OPERATORS MANUAL WARNING PLATES ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY INSTALLING HOT SURFACE / READ OPERATORS MANUAL WARNING PLATES ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS
PRODUCT SUPPORT PROGRAM FOR INSTALLING DIODES ON CERTAIN C280-12 AND C280-16 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING DIODES ON CERTAIN C280-12 AND C280-16 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9G-2653 FUEL HOSE ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, AND 3516C ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 9G-2653 FUEL HOSE ON CERTAIN 3508B, 3508C, 3512B, 3512C, 3512C HD, 3516B, 3516B HD, AND 3516C ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A CATERPILLAR PRODUCT IDENTIFICATION PLATE ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A CATERPILLAR PRODUCT IDENTIFICATION PLATE ON CERTAIN RETROFIT SELECTIVE CATALYTIC REDUCTION SYSTEMS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 201-0739 STATIC SWITCH THERMISTOR CABLE ASSEMBLY ON CERTAIN UPS 250, UPS 300, UPS 301, UPS 500G, UPS 600G, 1000Z UPS, AND 1200Z UPS UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPLACING THE 201-0739 STATIC SWITCH THERMISTOR CABLE ASSEMBLY ON CERTAIN UPS 250, UPS 300, UPS 301, UPS 500G, UPS 600G, 1000Z UPS, AND 1200Z UPS UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT SUPPORT PROGRAM FOR VERIFYING THE K3 BREAKER RECHARGE PARAMETER IS SET TO RECHARGE ON CLOSE "0" ON CERTAIN UPS 500G, AND UPS 600G UNINTERRUPTIBLE POWER SUPPLIES PRODUCT SUPPORT PROGRAM FOR VERIFYING THE K3 BREAKER RECHARGE PARAMETER IS SET TO RECHARGE ON CLOSE "0" ON CERTAIN UPS 500G, AND UPS 600G UNINTERRUPTIBLE POWER SUPPLIES
PRODUCT SUPPORT PROGRAM FOR REPLACING EMISSIONS LABELS ON CERTIAN REMAN C4.4 AND C6.6 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING EMISSIONS LABELS ON CERTIAN REMAN C4.4 AND C6.6 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE HYDRAULIC OIL LEVEL SENSOR ON CERTAIN PCS360 THREE60 PRECISION CONTROL SYSTEMS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING THE HYDRAULIC OIL LEVEL SENSOR ON CERTAIN PCS360 THREE60 PRECISION CONTROL SYSTEMS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRIMARY AND SECONDARY THROTTLE CIRCUITS ON CERTAIN C32 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRIMARY AND SECONDARY THROTTLE CIRCUITS ON CERTAIN C32 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRECOOLER HOSE ON CERTAIN C18 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE PRECOOLER HOSE ON CERTAIN C18 INDUSTRIAL ENGINES
D399, G399, D398, G398, D379, G379 ENGINES Engine Rotation
D399, G399, D398, G398, D379, G379 ENGINES General Instructions
D399, G399, D398, G398, D379, G379 ENGINES Fuel Injection Equipment
D399, G399, D398, G398, D379, G379 ENGINES Firing Order
D399, G399, D398, G398, D379, G379 ENGINES Safety Shut-Off (4L8129-6L9237-8L5299)
D399, G399, D398, G398, D379, G379 ENGINES Oil Pump (Two Section 5L3022)
D399, G399, D398, G398, D379, G379 ENGINES Lubricating Oil Pressure Regulating Valve
D399, G399, D398, G398, D379, G379 ENGINES Oil Pump (Single Section 6L5993, 2N2883, 7L2604, 6L8915 And 6L3553)
D399, G399, D398, G398, D379, G379 ENGINES Valves
D399, G399, D398, G398, D379, G379 ENGINES Valve Guide And Seat Inserts
D399, G399, D398, G398, D379, G379 ENGINES Valve Rocker Arms And Lifters
D399, G399, D398, G398, D379, G379 ENGINES Camshaft And Timing Gears