PRODUCT SUPPORT PROGRAM FOR REPLACING GT60 TURBINE HOUSINGS ON 3512BHD LOCOMOTIVE ENGINES.
Usage:
REBE1569-00
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| 21May2007 |
O-180
U-195
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING GT60 TURBINE HOUSINGS ON 3512BHD LOCOMOTIVE ENGINES. |
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| 1065 1052 1053 | PS42410 |
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42410" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31May2009 |
PROBLEM
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| The existing GT60 turbochargers leak exhaust on certain 3512BHD Locomotive Engines. If the existing turbocharger fails it will leak exhaust between the turbine housing and bearing housing resulting in soot accumulation throughout the engine compartment as well as potential performance degradation. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 3512B | PWG00100-00201 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 20 | 5M2894 | WASHER-HARD |
| 12 | 6V1943 | BOLT-HIGH TEMP |
| 8 | 6V6753 | BOLT-HIGH TEMP |
| 2 | 1782439 | SEAL AS |
| 16 | 1888617 | BOLT |
| 4 | 1888618 | CLAMP |
| 4 | 2071382 | GASKET-EXHAUST |
| 2 | 2071390 | BELLOWS AS |
| 8 | 2840753 | WASHER |
| 2 | 2894079 | GASKET |
| 2 | 2902484 | HOUSING-TURBINE |
| 8 | 2986389 | SPACER |
| 8 | 3008579 | BOLT-HEX HEAD |
| 8 | 3102233 | NUT-HEX |
ACTION REQUIRED
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| Replace the turbine housings with new housings which include spiral wound seals. Also replace the bellows and attaching hardware. |
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SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 15.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| Replace the existing turbocharger turbine housing with new housing P/N 290-2485 and spiral wound seal P/N 289-4079. Also replace exhaust bellows and associated hardware in accordance with the attached images. |
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| Image1.1.1 |
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| Image1.1.2 |
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| Image1.1.3 |
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